研究了在现有条件下双进回冷柱轧制工艺对管材横壁差的影响

O. Нolovchenko, V. Hrigorenko
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引用次数: 0

摘要

目的。在现代双进给双转动冷轧机上,研究了冷轧过程对一批管材横壁差变化的影响,以及对管材从毛坯到成品管材两端横壁差值变化的影响。该方法是利用现代设备在现代工业设备上进行的工业实验。研究了在HPT -40-8轧机上轧制25.4 × 2.11 mm管材时,在保持架的两个极端位置进料和转动管材时,一批管材的横截面变化规律。在kpww -25轧机上,对33.7x3.2→16x1.5 mm钢管08Х18Н10Т的路线进行了双进给和双旋转轧制过程中,从坯管到成品管沿两端的横壁变化进行了研究。的方法。对一批管材中从坯料到管材的横向厚度变化进行了研究,结果表明,管材样品的横向厚度最大值为5.64%,最小值为0.85%。其平均值为3.51%,多样性值的均方根偏差为1.174%。即使在HPT状态下,也不可能总是获得这些精度值,并且在进行HPT工艺时,在正向冲程之前进行进给,在反向冲程之前进行管材转动,实际上不可能获得这些指标。在KPW-25轧机上轧制过程中,在保持架两个极端位置加料和转动坯料时,从坯料管道到成品管道沿端壁差的变化研究表明,尽管相对差的最小值略有增加,但总体上沿端壁差明显减小。这样就可以减少管道末端的切割,从而降低金属的消耗系数。的创意。在保持架向前和反向运动之前,在轧制过程中,随着进料和旋转的执行,从坯料管到成品管的横壁变化以及沿管端变化得到了额外的实验依赖关系。实际的实现。所进行的研究使我们能够将获得的实验依赖关系用于路线设计,变形模式和轧辊校准的确定,以制造对冷轧机中管道精度要求更高的管道,冷轧机能够在保持架向前和反向运动之前馈送和转动管道。
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Investigation of the influence on the cross-wall difference of tubes of the double-feed and return cold pillar rolling process at the present conditions
Purpose. An experimental study on modern cold rolling mills with double feed and turning on the effect of the cold rolling process on the change in the cross-wall variation in a batch of pipes and on the change in the value of the cross-wall variation at the ends of the pipes from the blank pipe to the finished pipe. The methodology is an industrial experiment on modern industrial equipment using modern devices. The study of changes in the cross-sectional variation in a batch of pipes was carried out during pipe rolling on the HPT -40-8 mill with feeding and turning the pipe in both extreme positions of the cage when rolling pipes measuring 25.4x2.11 mm. The study of the change in the cross-wall variation along the ends of the tubes from the blank tubes to the finished tube during rolling with double feed and rotation was carried out on the KPW-25 mill with feed and rotation in both extreme positions of the cage along the route of 33.7x3.2 → 16x1.5 mm steel pipes 08Х18Н10Т. The methods. The study of the change in transverse thickness from the billet to the pipe in a batch of pipes showed that the maximum value of the transverse thickness among the sample of pipes is 5.64%, the minimum is 0.85%. The average value is 3.51%, the root mean square deviation of the values of diversity is 1.174%. It is not always possible to obtain these accuracy values even at the state of the HPT, and when conducting the HPT process, where the feed is performed before the forward stroke, and the pipe is turned before the reverse stroke, it is practically impossible to obtain such indicators. The study of the change in the cross-wall difference along the ends of the pipes from the billet pipes to the finished pipe during pipe rolling on the KPW-25 mill with feed and rotation of the billet in both extreme positions of the cage showed that although the minimum values of the relative difference slightly increased, but in general the wall difference along the ends of the pipes significantly decreased. This makes it possible to reduce the cut at the ends of the pipes and, accordingly, the consumption coefficient of the metal. The originality. Additional experimental dependences were obtained on the change of the cross-wall variation from the billet pipe to the finished pipe in a batch of pipes and the change of the variation along the ends of the pipes during rolling with the execution of feed and rotation before the forward and reverse motion of the cage. Practical implementation. The conducted studies allow us to use the obtained experimental dependencies in the design of routes, deformation modes and determination of roll calibration in the manufacture of pipes with increased requirements for the accuracy of pipes in cold rolling mills, which have the ability to feed and turn the pipe before the forward and reverse movement of the cage.
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