提高了矿产资源综合体制造部件设备生产的工艺准备效率

IF 2.4 Q2 MINING & MINERAL PROCESSING Journal of Mining Institute Pub Date : 2021-09-20 DOI:10.31897/pmi.2021.3.11
I. Khrustaleva, S. Lyubomudrov, T. Larionova, Y. Brovkina
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引用次数: 1

摘要

增加油气生产设备的部件产量是分析现有工艺流程并寻找新的技术解决方案以提高生产流程效率和部件质量的关键因素。为确定“扶正器壳体”零件生产的合理工艺参数,建立了仿真模型。优化生产线工作周期的基础是基于比例原则的同步,即使所有技术操作的持续时间与生产线的节奏相等。通过对每次工艺转换选择合理的切削参数(切削速度、进给速度、工道数),实现生产线上工艺操作的同步。“扶正器外壳”部分采用钛合金VT16制造,强度高,耐腐蚀,延展性好。对于所考虑的零件,根据总加工误差的计算以及磨损刀具的更换频率确定切削参数的允许值。文中所描述的仿真模型,可以通过工艺操作的同步化和寻找合理的工艺参数来提高生产过程的效率,也可以通过分析工艺过程各参数下的加工误差来提高“扶正器壳”零件的制造质量。
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Increasing the efficiency of technological preparation for the production of the manufacture components equipment for the mineral resource complex
An increase of components production for the equipment intended for oil and gas production is a key factor for analyzing existing technological processes and searching for new technological solutions to improve the efficiency of the production process and the quality of components. The article presents a simulation model designed to determine the rational technological processing parameters for the production of the “Centralizer shell” part. The basis for optimizing the working cycle of a production line is synchronization based on the principle of proportionality, which involves equalizing the duration of all technological operations with the rhythm of the production line. Synchronization of technological operations on the production line is carried out by choosing rational cutting parameters for each technological transition (cutting speed, feedrate, number of working passes). The “Centralizer shell” part is made of titanium alloy VT16, which has high strength, corrosion resistance and ductility. For the part under consideration, the permissible values ​​of the cutting parameters were determined based on the calculation of the total processing error, as well as the frequency of replacement of the worn cutting tool. The simulation model described in the article made it possible to increase the efficiency of the production process due to the synchronization of technological operations and the search for rational technological parameters, as well as to improve the manufacturing quality of the “Centralizer shell” part by analyzing the processing error at various parameters of the technological process.
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来源期刊
Journal of Mining Institute
Journal of Mining Institute MINING & MINERAL PROCESSING-
CiteScore
7.50
自引率
25.00%
发文量
62
审稿时长
8 weeks
期刊最新文献
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