利用扭转阻尼器减少拖拉机动力起飞传动系共振现象中的扭转振动

IF 1.4 4区 农林科学 Q3 AGRICULTURAL ENGINEERING Transactions of the ASABE Pub Date : 2021-01-01 DOI:10.13031/TRANS.13971
Dang Ahn, In-Kyung Shin, Jooseon Oh, W. Chung, Hyun-Woo Han, Ji-Tae Kim, Young-Jun Park
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引用次数: 1

摘要

拖拉机动力输出传动系统的震动对操作人员是有害的。建立了一种包含扭转阻尼器的新型传动系统模型。该模型的性能与实际拖拉机传动系统的性能进行了对比验证。利用验证的模型确定了扭振减振器的最佳参数。通过室内试验验证了这些优化参数。农用拖拉机的轰鸣声和高度振动降低了操作人员的生产率,并可能造成严重的健康问题。本研究研究了一种使用两级扭转阻尼器来防止共振和减少怠速状态下牵引车动力输出(PTO)传动系统产生的扭转振动的方法。基于等效质量转动惯量原理,利用商用仿真软件将PTO传动系统简化为6自由度模型。采用单级扭振减振器对实际拖拉机的PTO传动轴角速度变化进行了测量,并与仿真结果进行了对比,验证了模型的正确性。利用验证的PTO传动系统模型,研究了两级扭转阻尼器的预弹簧,以确定其最优扭转刚度,使扭转振动最小。仿真结果表明,随着预弹簧扭转刚度的减小,PTO传动轴角速度的变化幅度减小;相应地,适当的扭转刚度减小了传递给PTO传动轴的角速度的变化。考虑到减振器的制造限制和输入发动机扭矩的大小,确定了预弹簧的最佳扭转刚度。将该最优扭转刚度预弹簧安装在实际PTO传动系上,测量了发动机飞轮角速度变化量与PTO传动轴角速度变化量之比的角速度传递率,并与仿真结果进行了比较。当发动机角速度为850 rpm时,实际试验中PTO传动轴的角速度传递率为0.4,与仿真得到的0.29值相近。因此,仿真优化的预弹簧能够避免共振域,同时大大减少导致咔嗒作响的扭转振动。研究结果为农用拖拉机的安全运行提供了依据,并为不同车辆扭振减振器配置的评价提供了指导。关键词:PTO传动系,共振,仿真模型,扭转阻尼器,扭转振动,牵引车摇铃
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Reduction of Torsional Vibration in Resonance Phenomena for Tractor Power Take-Off Drivelines Using Torsional Damper
HighlightsRattling of tractor power take-off drivelines can be detrimental to operators.A novel driveline model, which includes a torsional damper, was constructed.The behavior of the model was validated against that of an actual tractor driveline.The validated model was used to determine the optimal torsional damper parameters.These optimal parameters were validated by laboratory tests.Abstract. Rattle noise and high levels of vibration in agricultural tractors lower the productivity of the operators and may cause serious health issues in them. This study examined a method for preventing resonance and reducing the torsional vibration that causes rattling in tractor power take-off (PTO) drivelines in the idle state using a two-stage torsional damper. The PTO driveline was simplified to a 6-DOF model based on the principle of equivalent mass moment of inertia using commercial simulation software. The variations in the angular velocity of the PTO drive shaft in an actual tractor were measured and compared to the simulation results using a single-stage torsional damper to validate the model. Using this validated PTO driveline model, the pre spring of a two-stage torsional damper was investigated to determine its optimal torsional stiffness to minimize torsional vibration. The simulation results showed that the variations in the angular velocity of the PTO drive shaft decreased as the torsional stiffness of the pre spring decreased; accordingly, an appropriate torsional stiffness reduced the variation in the angular velocity delivered to the PTO drive shaft. The optimal torsional stiffness of the pre spring was determined by considering the manufacturing limitations of the torsional damper and the magnitude of the input engine torque. A pre spring with this optimal torsional stiffness was installed on an actual PTO driveline to measure the angular velocity transmissibility, which was the ratio of the variation in the angular velocity of the engine flywheel to the variation in the angular velocity of the PTO drive shaft, and the results were compared with those of the simulation. When the angular velocity of the engine was 850 rpm, the angular velocity transmissibility of the PTO drive shaft was 0.4 in the actual test, similar to the value of 0.29 obtained using the simulation. Thus, the simulation-optimized pre spring was able to avoid the resonance domain, while considerably reducing the torsional vibration that leads to rattling. The results of this study support the safe operation of agricultural tractors and guide the evaluation of torsional damper configurations of different vehicles. Keywords: PTO driveline, Resonance, Simulation model, Torsional damper, Torsional vibration, Tractor rattle.
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来源期刊
Transactions of the ASABE
Transactions of the ASABE AGRICULTURAL ENGINEERING-
CiteScore
2.30
自引率
0.00%
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0
审稿时长
6 months
期刊介绍: This peer-reviewed journal publishes research that advances the engineering of agricultural, food, and biological systems. Submissions must include original data, analysis or design, or synthesis of existing information; research information for the improvement of education, design, construction, or manufacturing practice; or significant and convincing evidence that confirms and strengthens the findings of others or that revises ideas or challenges accepted theory.
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