管状泥炭块三维挤压螺杆压口参数分析

IF 2.4 Q2 MINING & MINERAL PROCESSING Journal of Mining Institute Pub Date : 2021-09-20 DOI:10.31897/pmi.2021.3.4
A. Mikhailov, A. Fedorov
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引用次数: 0

摘要

本文介绍了一种用于管状泥炭块现场三维成形的螺旋压力机的理论和实验研究结果,以加强复杂机械化坑中物料的现场干燥过程。研究的主要目的是确定用于生产管状泥炭结块产品的铺料机螺杆压复合吸口的几何参数和设计参数。根据泥炭片的几何特性选择吸嘴的参数。由低分解度和高分解度组成的泥炭原料按1:3的比例形成厚壁管形式的泥炭片,以增加泥炭凝聚产品干燥过程中的水分损失。聚合物纤维泥炭复合材料的添加剂生产与非增强原料相比,可以生产具有改进机械性能的产品。泥炭管片在干燥场上的垂直布置,与泥炭片以水平胶带的形式展开相比,可以使干燥场面积的负荷增加10%,增加对泥炭管片的对流热量供应,并使泥炭片与干燥场的接触系数降低三倍。在对结块制品形状和尺寸进行分析的基础上,设计了由两个条件成型区组成的不同配置的螺旋压力机复合压口。本文对管状复合吸口螺旋压力机的容积生产率进行了参数化分析,确定了机械加工的能量强度,通过对螺杆参数的优化,估计了生产管状结块产品的泥炭原料的机械加工程度。
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Analysis of the screw press mouthpiece parameters for 3D extrusion of peat pieces of tubular type
The results of theoretical and experimental studies on the creation of a screw press composite mouthpiece screw press for 3D-forming of peat pieces of a tubular type in the field for intensifying the process of field drying of material in a complex mechanized pit are presented. The main purpose of the study was to substantiate the geometric and design parameters of the screw press composite mouthpiece of the spread machine for the production of peat-agglomerated products of the tubular type. The parameters of the mouthpiece are selected based on the geometric characteristics of the peat pieces. An increase in moisture loss during drying of peat-agglomerated products is provided by forming a peat piece in the form of a thick-walled pipe made of a peat raw materials composed of low and high decomposition degrees in a ratio of 1:3. Additive production of polymer-fiber peat composites by extrusion allows to produce products with improved mechanical properties in comparison with non-reinforced raw materials. The vertical arrangement of the peat tubular piece on the drying field allows to increase the loading of the field area by 10 %, increase the convective heat supply to the piece and reduce the contact coefficient of the piece with the field by three times in comparison with the peat spreading of the pieces in the form of a horizontal tape. Based on the analysis of the shape and size of the agglomerated products, the design of a screw press composite mouthpiece consisting of two conditional molding zones of various configurations has been developed. The article presents a parametric analysis of the volumetric productivity of a screw press with a composite mouthpiece of a tubular type, the energy intensity of mechanical processing is determined, the degree of mechanical processing of peat raw materials is estimated with the optimization of the screw parameters for the production of agglomerated products of a tubular type.
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来源期刊
Journal of Mining Institute
Journal of Mining Institute MINING & MINERAL PROCESSING-
CiteScore
7.50
自引率
25.00%
发文量
62
审稿时长
8 weeks
期刊最新文献
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