Parametric Optimization of ZrB2–SiC Composites Sintered Through Microwave Sintering Using Grey Relational Taguchi

Zirconium Diboride (ZrB2) is known as an ultra-high temperature ceramic with applications in various industries like refractory and foundry industries. In conjunction with Silicon Carbide (SiC), ZrB2 ceramic finds extensive applications in the nose caps and leading edges of atmospheric re-entry vehicles and rocket propulsion. The primary objective is to optimize the output responses viz., Vickers micro hardness, relative density, compressive strength of ZrB2-30 vol.% SiC composites developed through microwave sintering. The three control factors viz., sintering temperature, heating rate and holding time are chosen as input process parameters for microwave sintering. Taguchi’s L9 orthogonal array is used to obtain experimental runs. The Grey Relational Taguchi provides the optimal process parameters by binding the multiple responses (relative density, vickers micro-hardness, and compressive strength) into single comprehensive response [i.e., Grey Relational Grade (GRG)]. The results confirm that the optimal parameters attained using Grey Relational Taguchi maximize the performance characteristics of the microwave sintering process.