射频控制和轨道运动对电火花加工零件表面完整性的影响

K.P. Rajurkar , G.F. Royo
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引用次数: 30

摘要

将随机电弧造成的工件表面损伤降到最低,并提高工艺性能,是间隙监测和控制系统与最先进的商用电火花加工装置相结合的主要目标。本文评价了一种新开发的基于射频信号监测的控制系统对电火花加工零件表面完整性的影响。在现有的机床控制、轨道运动和/或rf控制下加工AISI 4130钢和碳化钛Adamas Titan 80的实验结果表明,rf控制大大提高了表面完整性。通过使用数据依赖系统方法对表面轮廓特征进行建模和分析,进一步研究了射频参数对工艺性能和表面损伤的影响。
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Effect of R.F. control and orbital motion on surface integrity of EDM components

The minimization of the workpiece surface damage due to randomly occurring arcing and the improvement in the process performance are the main objectives of the gap monitoring and control system incorporated with the state-of-the-art commercially available EDM units. This paper evaluates the effect of a recently developed control system based on monitoring of Radio Frequency signal on the surface integrity of components machined by EDM.

The experimental results of machining AISI 4130 steel and Titanium Carbide Adamas Titan 80 under the existing machine control, orbital motion and/or R.F. control indicate a substantial improvement in surface integrity with R.F. control. The effect of R.F. parameters on process performance and surface damage is further investigated by modelig and analyzing the surface profile characteristics using Data Dependent Systems methodology.

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