Design and Development of SPC90 Slag Pot Carrier of Large Steel Slag Transportation Special Device for Steel Mills

Guo Rui, Li Na, Z. Jingyi
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引用次数: 2

Abstract

In order to ease the contradiction between steel slag transportation and the development of steel mills equipment technology of domestic, the SPC90 slag pot carrier has been designed and developed. The maximum rated load of SPC90 Slag pot Carrier is 90 ton, which can cooperate with many kinds of bridge machine for the railway passenger transport special line to complete the corresponding works, and is the key equipment of steel slag handing production line, which can loading, transport and unloading the steel slag. The operation of drive, steering, braking, and working devices are driven by electro hydraulic proportional control system, which can increase the reliability and interoperability of slag pot carrier, and is easy to realize power matching and energy saving. The hydrodynamic transmission system is adopted for drive, through the combination of the electro-hydraulic power shift control system and three-phase converter, have resolved frequent load changes in driving and the matching of engine. Steering system is electro-hydraulic power steering, which can provide the right road feel to the driver and the solution for the realization of unmanned systems. The wet disc brake system based on electro-hydraulic control system is used, and can increased brake performance and reliability. The close-type load-sensing hydraulic system is used for working device, which improves the composite performance, so that the speed of the luffing and dumping can be controlled in real-time. In this foundation, CAN bus is developed in the electronic control system, and the questions of mechanical drive and control system information integration and disperser control have been solved. At the same time, slag pot carrier also has intellectualized systems as the remote control, anti-collision, fault diagnosis and so on.
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钢厂大型钢渣输送专用装置SPC90渣罐载体的设计与研制
为缓解钢渣输送与国内钢厂装备技术发展之间的矛盾,设计研制了SPC90型钢渣罐载体。SPC90型渣罐运输车的最大额定载荷为90吨,可配合铁路客运专线多种架桥机完成相应的工作,是钢渣处理生产线的关键设备,可装卸钢渣。驱动、转向、制动、工作装置的运行均采用电液比例控制系统驱动,可增加渣罐载体的可靠性和互操作性,易于实现动力匹配和节能。传动采用液压传动系统,通过电液动力换挡控制系统与三相变频器相结合,解决了传动中负荷变化频繁和发动机匹配的问题。转向系统采用电液助力转向,为驾驶员提供正确的路感,是实现无人驾驶系统的解决方案。采用基于电液控制系统的湿盘式制动系统,提高了制动性能和可靠性。工作装置采用闭式负载敏感液压系统,提高了复合性能,实现了变幅和倾卸速度的实时控制。在此基础上,在电控系统中发展了CAN总线,解决了机械传动与控制系统信息集成和分散控制的问题。同时,渣罐载体还具有远程控制、防碰撞、故障诊断等智能化系统。
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