A Digital Twin Based Design of the Semi-physical Marine Engine Room Simulator for Remote Maintenance Assistance

Yanghui Tan, Chunyang Niu, Hui Tian, Jun-dong Zhang
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引用次数: 5

Abstract

The semi-physical marine engine room simulator is one of the necessary equipment for the training of marine engineers worldwide. However, its maintenance has become a problem for a long time due to its complexity and vulnerability. Although the semi-physical marine engine room simulator fails frequently, its failures are usually small-scale communication failures, which are easy to solve for experts. For such kind of micro faults, the cost of field maintenance by experts is very high due to the long journey. Generally, most manufactures will choose to assist the users’ maintenance by telephone or email firstly. If it does not work, they will have to send experts for field maintenance which is expensive for users. In this paper, we propose a digital twin architecture of the semi-physical marine engine room simulator to assist users in remote maintenance. The digital twin system is a multi-twins architecture consisting of the user digital twin and the manufacturer digital twin. The user digital twin is a technical guidance platform for information reception and display, through which the user can get technical adviser from the experts in the 3D virtual environment. The manufacture digital twin is a platform for monitoring and troubleshooting by experts. The communication faults are the main faults of the semi-physical marine engine room simulator, which are easy to monitor. Consequently, it is possible to realize remote maintenance assistance through the digital twin system without a lot of time cost and economic cost.
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基于数字孪生的船舶机舱半物理模拟器的远程维修辅助设计
船用机舱半物理模拟器是世界范围内轮机工程师培训的必备设备之一。然而,由于其复杂性和脆弱性,其维护长期以来一直是一个问题。虽然半物理舰船机舱模拟器故障频繁,但其故障多为小规模通信故障,专家容易解决。对于这类微故障,由于路途遥远,专家现场维修的费用非常高。一般情况下,大多数厂家都会选择先通过电话或电子邮件的方式协助用户进行维修。如果它不起作用,他们将不得不派遣专家进行现场维护,这对用户来说是昂贵的。在本文中,我们提出了一种半物理船舶机舱模拟器的数字孪生结构,以帮助用户进行远程维护。数字孪生系统是由用户数字孪生和制造商数字孪生组成的多孪生体系结构。用户数字孪生是信息接收和显示的技术指导平台,用户可以通过该平台在三维虚拟环境中获得专家的技术指导。制造数字孪生是一个由专家进行监控和故障排除的平台。通信故障是半物理船舶机舱模拟器的主要故障,是一种易于监控的故障。因此,通过数字孪生系统实现远程维护辅助是可能的,而不会产生大量的时间成本和经济成本。
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