Using of Magnetron Sputtering for Biocompatible Composites Creating

Elena O. Nasakina, Mikhail A. Sevostyanov, Alexander S. Baikin, Sergey V. Konushkin, Konstantin V. Sergienko, Mikhail A. Kaplan, Ilya M. Fedyuk, Alexander V. Leonov, Alexey G. Kolmakov
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Abstract

Biocompatible composites obtained using the magnetron sputtering for the production of minimally invasive implantation medical devices (stents) were investigated. Nano- and microdimensional surface layers of Ta, Ti, Ag, and Cu on flat and wire NiTi, Cu, Ti, and SiO 2 substrates were created. The phase composition, surface morphology, and the layer-by-layer composition were investigated on an X-ray diffractometer, SEM, and Auger spectrometer. It was shown that the thickness and the structure of surface layers were affected by the sputtering distance, time, power, and the bias voltage at the substrate. The presence of the transition layer that contains both substrate and target elements and provides high adhesion of the surface layer to the substrate has been demonstrated. The material was tested for corrosion resistance under static conditions by dipping into solutions with various acidities (pH from 1.68 to 9.18) for 2 years, static mechanical properties, and biocompatibility in vitro and in vivo. A slight corrosive dissolution was observed only in a medium with a pH of 1.56. Dissolution in the other media is absent. An increase in strength and plasticity in comparison with substrate was attained depending on the nature of the sputtered substance and substrate. Toxicity of samples has not been revealed.
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磁控溅射技术在生物相容性复合材料制备中的应用
研究了磁控溅射制备的用于微创植入医疗器械(支架)的生物相容性复合材料。在平面和线状NiTi、Cu、Ti和sio2衬底上制备了Ta、Ti、Ag和Cu的纳米和微观表面层。利用x射线衍射仪、扫描电镜和俄歇光谱仪研究了材料的相组成、表面形貌和层间组成。结果表明,溅射距离、溅射时间、溅射功率和衬底处的偏置电压对表面层的厚度和结构都有影响。过渡层的存在包含衬底和目标元素,并提供表面层到衬底的高附着力。在不同酸度(pH为1.68 ~ 9.18)溶液中浸泡2年,测试材料在静态条件下的耐腐蚀性能、静态力学性能、体外和体内生物相容性。仅在pH为1.56的介质中观察到轻微的腐蚀性溶解。在其他介质中没有溶解。与衬底相比,强度和塑性的增加取决于溅射物质和衬底的性质。样品的毒性尚未发现。
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