Dispositivo con filtro por campo magnético, para retirar polvo metálico en maquina CNC en la industria metalmecánica

Francisco Ángel Flores-Galván, Francisca Nava-Morales, Rodrigo Alva-Gallegos, Carlos Gustavo Baltazar-Plata
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Abstract

Objective: Implement the "filter by magnetic field" and be able to improve the quality of the geometric and visual pieces, returning the properties to the refrigerant (oil) by removing the impurities, and thus being able to improve the efficiency of the machining through this project. Methodology: The device is integrated by a magnetic field filter that was designed to remove the metallic microparticles found in the refrigerant fluid and thereby reduce the geometric and dimensional variation in the specifications of precision machined parts in CNC. A filtering system for the burr of the refrigerant oil is applied by means of an electromagnet. The purpose of this project is to reduce the amount of Scrap by variation produced in the final measurements by premature wear of the cutting tool edge generated by these metal particles suspended in the cooling oil even after being filtered conventionally. This project also aims to extend the useful life of the tools (inserts, bits and shanks), since the durability of the tools is reduced and when they lose the edge they fracture prematurely producing scrap pieces. Contribution: The implementation of the filter would reduce the defect of parts marked by residues inside the refrigerant by 90 percent.
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目的:通过本项目实现“磁场过滤”,提高几何件和视觉件的质量,通过去除杂质使冷媒(油)恢复其特性,从而提高加工效率。方法:该装置由一个磁场过滤器集成,该过滤器旨在去除制冷剂流体中的金属微粒,从而减少CNC精密加工零件规格的几何和尺寸变化。采用电磁铁对冷冻油的毛刺进行过滤。这个项目的目的是为了减少废料的数量,这些金属颗粒悬浮在冷却油中,即使经过常规过滤,也会产生刀具边缘的过早磨损,从而在最终测量中产生变化。该项目还旨在延长工具(刀片、钻头和柄)的使用寿命,因为工具的耐用性降低,当它们失去边缘时,它们会过早断裂,产生废料。贡献:过滤器的实施将使制冷剂内部残留物标记的部件的缺陷减少90%。
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