Design considerations for a level-2 on-board PEV charger based on interleaved boost PFC and LLC resonant converters

Haoyu Wang, S. Dusmez, A. Khaligh
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引用次数: 37

Abstract

In this paper, a two-stage on board battery charger is proposed for plug-in electric vehicles (PEVs). An interleaved boost topology is employed in the first stage for power factor correction (PFC) and to reduce total harmonic distortion (THD). In the second stage, a half bridge LLC multi-resonant converter is adopted for galvanic isolation and dc-dc conversion. Design considerations are discussed focusing on the reducing the charger volume, and increasing conversion efficiency over the wide battery pack voltage ranges. Detailed design procedure is provided for a 7.6 kW prototype, charging the battery with an output voltage range of 320 V to 420 V from 240 V, 60 Hz single phase grid. Results of the analyses show that the first stage PFC converter achieves THD less than 4% and power factor higher than 0.99, and the second stage LLC converter operates with high efficiency over the full output voltage range under ZVT.
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基于交错升压PFC和LLC谐振转换器的二级车载PEV充电器的设计考虑
提出了一种用于插电式电动汽车的两级车载充电器。在第一级采用交错升压拓扑进行功率因数校正(PFC)并降低总谐波失真(THD)。第二级采用半桥LLC多谐振变换器进行电流隔离和dc-dc转换。设计考虑的重点是减少充电器体积,并提高转换效率在宽电池组电压范围。详细的设计程序提供了一个7.6千瓦的原型,充电电池的输出电压范围为320 V至420 V从240 V, 60 Hz单相电网。分析结果表明,第一级PFC变换器的THD小于4%,功率因数大于0.99,第二级LLC变换器在ZVT下的全输出电压范围内工作效率较高。
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