Development of Functionally Gradient Cu-Sn-Ni Alloy Using GTA Heat Source

C. Paul, R. Sellamuthu
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Abstract

The impact of nickel content on surface hardness, microstructure and wear properties of surface alloyed Cu-10Sn bronze composite was examined in this chapter. Gas Tungsten Arc (GTA) was utilized as the heat source for the surface alloying/ modification process. The surface modification process was carried out on bronze samples coated with various Nickel coating thicknesses. Vickers hardness tester was used to measure the surface hardness as well as the hardness along the depth of the modified layer and wear rate was measured using a pin-on-disc tribometer. The Ni concentration profiling was carried out using EDAX. Surface modification process resulted in the formation of a layered functionally graded bronze alloy. The average grain size was found to reduce upon surface modification process. Ni addition was observed to increase the hardness and reduce wear rate for the modified samples.
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利用GTA热源研制功能梯度Cu-Sn-Ni合金
本章研究了镍含量对表面合金Cu-10Sn青铜复合材料表面硬度、显微组织和磨损性能的影响。采用气体钨弧(GTA)作为热源进行表面合金化/改性工艺。对镀镍厚度不同的青铜试样进行了表面改性处理。采用维氏硬度计测量表面硬度和改性层沿深度的硬度,用针盘式摩擦计测量磨损率。用EDAX进行了镍浓度谱分析。表面改性工艺可形成层状功能梯度青铜合金。经表面改性处理后,平均晶粒尺寸减小。结果表明,Ni的加入提高了改性试样的硬度,降低了磨损率。
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