Study on hermetic package of antiradiation direct-head transmitter

Chuanwei Wang, Yukun Wu, Jiabo Zhang, K. Pan, Daochang Wang, Yi Liang
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Abstract

As an important component in antiradiation direct-head, the uniformity and reliability of transmitter paly the key role in the electrical performance. The characteristic of missile transmitter with high integration is plenty sidewall connectors, larger size, and the 4047 aluminum alloy plate is easy to cause weld airtight failure in helium leak detection process. To keep an excellent microwave properties and high reliability, it is of great importance to insure the gas tightness of transmitter. For this reason, higher requirements are proposed for the weld penetration and sealing quality, while the temperature rise should be under the melting point of low temperature brazing weld. In this paper, the laser welding technology in different energies was employed, weld penetration and sealing quality of the components were investigated after the laser welding process, meanwhile the temperature around the RF connector was also tested. On the basis of this, the appropriate weld penetration and corresponding laser energy for large-size transmitter are obtained, so that the gas tightness performance of the components is satisfied and superior to the requirements of GJB548B.
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防辐射直通式发射机密封封装的研究
作为防辐射直接头的重要部件,发射机的均匀性和可靠性对其电气性能起着至关重要的作用。导弹发射机集成度高的特点是侧壁连接件较多,体积较大,4047铝合金板在氦气检漏过程中容易造成焊缝气密失效。为了保持良好的微波性能和高可靠性,保证发射机的气密性是非常重要的。因此,对焊缝的熔透和密封质量提出了更高的要求,而温升应在低温钎焊焊缝的熔点以下。本文采用不同能量的激光焊接技术,研究了激光焊接后器件的熔深和密封质量,并对射频连接器周围的温度进行了测试。在此基础上,获得了适合大尺寸变送器的焊深及相应的激光能量,使部件的气密性性能满足并优于GJB548B的要求。
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