Rochmoeljati, Muhammad Irza Firmansyah, Isna Nugraha
{"title":"ANALISA TINGKAT WASTE PADA BAGIAN PERAWATAN DENGAN METODE LEAN MAINTENANCE UNTUK MEMINIMUMKAN WASTE DI PT. VARIA USAHA BETON GRESIK","authors":"Rochmoeljati, Muhammad Irza Firmansyah, Isna Nugraha","doi":"10.33005/waluyojatmiko.v15i1.46","DOIUrl":null,"url":null,"abstract":"ABSTRAK \nPermasalahan yang dihadapi PT. Varia Usaha Beton Gresik yaitu aktivitas perawatan yang sesuai Standart Operation Procedure (SOP) akan tetapi aktivitas maintenance yang dilakukan tanpa memperhatikan waste pada kegiatan-kegiatan maintenance. Tujuan penelitian ini mampu mengetahui waste pada aktivitas perawatan dan meminimumkan waste dengan metode lean maintenance. Obyek penelitian yang diambil pada mesin belt weigher conveyor, bucket conveyor, mixer concrete, dan host mechine. Variabel penelitian ini adalah mengetahui aliran perawatan dengan mengurangi waste dan memberikan rekomendasi perbaikan. Pengumpulan data antara lain data kerusakan, data produksi, data kecacatan produk, dan data aktivitas perawatan. Kesimpulan dari penelitian ini didapatkan waste perbaikan mesin paving tipe QT-10 waste motion sebesar 532 menit, Waste process sebesar 45 menit dan Waste waiting sebesar 90 menit. Rekomendasi perbaikan pemberian informasi, pelatihan serta reward dan menempatkan supervasior lini produksi. \n \nKata Kunci: Lean Maintenance, Value Stream Maintenance Mapping, Reduce Waste, Equipment Effectiveness (E) , RCA (Root Cause Analysis). \n \nABSTRACT \nProblems faced by PT. Varia Usaha Beton Gresik is a maintenance activity according to Standart Operation Procedure (SOP) but maintenance activities done without regard to waste in maintenance activities. The purpose of this study is to know the waste on maintenance activities and minimize waste by lean maintenance method. Taken on belt weigher conveyor machine, bucket conveyor, concrete mixer, and host mechine. The variable of this research is to know the flow of treatment by reducing waste and giving recommendation of improvement. Data collection includes damage data, production data, product disability data, and maintenance activity data. The conclusion of this research is obtained waste repair of type QT-10 waste motion machine 532 minutes, Waste process 45 minutes and Waste waiting 90 minutes. Recommendations for improving the provision of information, training and rewards and placing a production line supervor. \n \nKeywords: Lean Maintenance, Value Stream Maintenance Mapping, Reduce Waste, Equipment Effectiveness (E) , RCA (Root Cause Analysis).","PeriodicalId":228863,"journal":{"name":"WALUYO JATMIKO PROCEEDING","volume":"43 1","pages":"0"},"PeriodicalIF":0.0000,"publicationDate":"2022-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"WALUYO JATMIKO PROCEEDING","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.33005/waluyojatmiko.v15i1.46","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 1
Abstract
ABSTRAK
Permasalahan yang dihadapi PT. Varia Usaha Beton Gresik yaitu aktivitas perawatan yang sesuai Standart Operation Procedure (SOP) akan tetapi aktivitas maintenance yang dilakukan tanpa memperhatikan waste pada kegiatan-kegiatan maintenance. Tujuan penelitian ini mampu mengetahui waste pada aktivitas perawatan dan meminimumkan waste dengan metode lean maintenance. Obyek penelitian yang diambil pada mesin belt weigher conveyor, bucket conveyor, mixer concrete, dan host mechine. Variabel penelitian ini adalah mengetahui aliran perawatan dengan mengurangi waste dan memberikan rekomendasi perbaikan. Pengumpulan data antara lain data kerusakan, data produksi, data kecacatan produk, dan data aktivitas perawatan. Kesimpulan dari penelitian ini didapatkan waste perbaikan mesin paving tipe QT-10 waste motion sebesar 532 menit, Waste process sebesar 45 menit dan Waste waiting sebesar 90 menit. Rekomendasi perbaikan pemberian informasi, pelatihan serta reward dan menempatkan supervasior lini produksi.
Kata Kunci: Lean Maintenance, Value Stream Maintenance Mapping, Reduce Waste, Equipment Effectiveness (E) , RCA (Root Cause Analysis).
ABSTRACT
Problems faced by PT. Varia Usaha Beton Gresik is a maintenance activity according to Standart Operation Procedure (SOP) but maintenance activities done without regard to waste in maintenance activities. The purpose of this study is to know the waste on maintenance activities and minimize waste by lean maintenance method. Taken on belt weigher conveyor machine, bucket conveyor, concrete mixer, and host mechine. The variable of this research is to know the flow of treatment by reducing waste and giving recommendation of improvement. Data collection includes damage data, production data, product disability data, and maintenance activity data. The conclusion of this research is obtained waste repair of type QT-10 waste motion machine 532 minutes, Waste process 45 minutes and Waste waiting 90 minutes. Recommendations for improving the provision of information, training and rewards and placing a production line supervor.
Keywords: Lean Maintenance, Value Stream Maintenance Mapping, Reduce Waste, Equipment Effectiveness (E) , RCA (Root Cause Analysis).
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