Design and Development of a Numerical Control System for a Hybrid Machining Robot

Zaichao Sun, Hanliang Fang, Chaosheng Chou, Fufu Yang, Jun Zhang
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Abstract

Numerical control (NC) system is the core functional module of 5-axis machining devices. The paper presents a dispersing NC system for a novel hybrid machining robot. For this purpose., three issues are clarified., i.e. the architecture., the control strategy and the software of NC system. Firstly., by adopting a multi-axis motion control unit (MCU)., the architecture of a dispersing NC system is designed. Secondly., a control strategy is presented based on tool-path smooth algorithms., kinematics model and kinematic calibration method. By embedding above control strategy., a post-processing software and a human-machine interaction (HMI) software are developed. Finally., a NC system is developed to construct a hybrid machining robot system. A set of kinematic accuracy tests and machining tests are carried out to verify the feasibility of the developed NC system.
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混合加工机器人数控系统的设计与开发
数控系统是五轴加工设备的核心功能模块。介绍了一种新型混合加工机器人的分散数控系统。为此目的。,澄清了三个问题。,即架构。,数控系统的控制策略和软件。首先。,采用多轴运动控制单元(MCU)。,设计了分散数控系统的体系结构。其次。,提出了一种基于刀具轨迹平滑算法的控制策略。、运动学模型和运动学标定方法。通过嵌入上述控制策略。,开发了后处理软件和人机交互软件。最后。为构建混合加工机器人系统,开发了数控系统。为了验证所开发的数控系统的可行性,进行了一系列的运动精度试验和加工试验。
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