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2022 5th World Conference on Mechanical Engineering and Intelligent Manufacturing (WCMEIM)最新文献

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Study on acoustic emission signal of diamond grinding roller binder 金刚石磨辊结合部声发射信号研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021540
Qingbin Wang, Honghui He, Huadong Zhao, Zhen Zhu, Chang Liu, Shuaikang Zhou
To realize the digitalization and intellectualization of diamond roller processing and to monitor diamond roller grinding, an acoustic emission sensor is used to monitor the experiment of grinding to the roller binder. Through the time-frequency domain analysis of the Acoustic Emission(AE) signal, it is found that the energy, duration, ring count, and amplitude of the AE signal increase with the increase of abrasive cutting depth. Under different cutting depths, the maximum value of the AE signal in the frequency domain of the scratching binder is about 55kHz, and the energy ratio of the signal in the frequency band of 30-60khz is the largest. It can be considered that the main frequency of the removal of the binder during grinding is 30-60khz.
为了实现金刚石滚轮加工的数字化和智能化,实现对金刚石滚轮磨削过程的监测,采用声发射传感器对滚轮粘结剂的磨削过程进行监测。通过对声发射信号的时频域分析,发现声发射信号的能量、持续时间、环数和幅值随磨料切割深度的增加而增加。在不同切削深度下,刮划粘结剂的声发射信号在频域的最大值约为55kHz,且信号在30-60khz频段的能量比最大。可以认为,磨削过程中粘结剂去除的主要频率为30-60khz。
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引用次数: 0
Research on Lubrication and Lubricating Oil Supply Strategy of Low-speed Diesel Engine Cylinder-Piston Ring Pack 低速柴油机气缸-活塞环组润滑及润滑油供应策略研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021483
Jiyun Zhang, JinHua Liu, Zhixiang Pan
In view of the characteristics of Marine low speed diesel engine cylinder lubrication using external oil injection, a lubrication model for cross-head two-stroke diesel engine cylinder liner and piston ring pack was established. The orthogonal experimental design method is used to comprehensively analyze the influence of three factors, “oil injection timing”, “oil feed rate” and “oil injection hole position”, on the frictional work loss of the piston ring pack. Combined with genetic optimization algorithm and BP neural network, the optimization goal is to minimize the friction loss of piston ring pack, and further quantitative analysis of the orthogonal test results is carried out. The optimized design shows that: when the thickness of the oil film at the inlet of the cylinder liner surface is 3µm, the optimal combination is “oil injection timing (advance) + 8ms, oil feed rate 0.9g/kW. h, oil injection hole position angle 140°CA”. When the thickness of the oil film at the surface inlet is 2µm, the optimal combination is “oil injection timing (advance) + 12ms, oil feed rate 1.0g/kW. h, oil injection hole position angle 100°CA”.
针对船用低速柴油机气缸外喷油润滑的特点,建立了十字头二冲程柴油机气缸套和活塞环组的润滑模型。采用正交试验设计方法,综合分析了“喷油正时”、“进油速度”和“喷油孔位置”三个因素对活塞环组份摩擦功损失的影响。结合遗传优化算法和BP神经网络,以活塞环组份摩擦损失最小为优化目标,并进一步对正交试验结果进行定量分析。优化设计结果表明:当缸套表面入口油膜厚度为3µm时,最优组合为“喷油正时(提前)+ 8ms,进油速度0.9g/kW”。h,注油孔位置角140°CA”。当表面入口油膜厚度为2µm时,最佳组合为“喷油正时(提前)+ 12ms,进油速度1.0g/kW”。h、注油孔位置角度100°CA”。
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引用次数: 0
Reliability optimization for load-sharing systems with exponentially distributed units 具有指数分布单元的负荷共享系统可靠性优化
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021559
Qin Yuhan, Wang Kun, Hao Songhua
The load-sharing system is a class of redundant technology that allocate the total load to all surviving units, which can effectively improve the quality and reliability of the system. The units of the load-sharing system are dependent because of the load sharing mechanism, and the most popular load allocation strategy is equal load allocation strategy. However, the units of the load-sharing system are not always in the same reliability level, and equal load allocation strategy may not lead to the highest system reliability in this case. Confronted with this problem, this paper proposes a new load allocation strategy based on the practical lifetime characteristics of the units. The studied load-sharing system consists of two or three exponentially distributed units. Reliability models for these two kinds of systems are developed theoretically and numerically. Simulation results show that the proposed load-sharing strategy can greatly improve the system reliability.
负荷分担系统是一种将总负荷分配给所有幸存机组的冗余技术,可以有效地提高系统的质量和可靠性。由于负荷分担机制的存在,负荷分担系统各单元之间具有一定的依赖性,最常用的负荷分配策略是等负荷分配策略。然而,负荷分担系统的各单元并不总是处于相同的可靠性水平,在这种情况下,采用相等的负荷分配策略可能无法获得最高的系统可靠性。针对这一问题,本文提出了一种基于机组实际寿命特性的负荷分配策略。所研究的负荷分担系统由两个或三个指数分布单元组成。分别从理论和数值两方面建立了这两类系统的可靠性模型。仿真结果表明,所提出的负载共享策略可以大大提高系统的可靠性。
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引用次数: 0
Study on the Characteristics of Multiway Valve with Compensator with Variable Pressure Difference 可变压差补偿器多路阀特性研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021414
X. Chen, Bang Li
The existing pre-valve pressure compensation flow control valve has the problems of low flow control accuracy, poor operating performance. In this regard, a load-sensitive flow valve with controllable pressure compensation ability is proposed, which improves the rapidity of large flow conditions and the energy saving and control accuracy of small flow conditions by ensuring that the pressure difference of the main valve is consistent with the change of pilot pressure. The working principle of variable pressure differential pressure compensation multi-way valve is clarified, and the simulation model of the multi-way valve is established on the AMESIM simulation platform for simulation analysis. The results show that when the compound movement requires a large flow, a wide range of no-flow saturation function can be achieved by increasing the pilot pressure, and the flow change curve is smooth in the whole process, and the whole machine runs without jitter, which has good controllability. When a small flow rate is required at low speeds, the pressure loss of the system is reduced by reducing the pressure drop, and the energy saving of the system is improved.
现有的阀前压力补偿流量控制阀存在流量控制精度低、操作性能差的问题。为此,提出了一种具有可控压力补偿能力的负载敏感流量阀,通过保证主阀压差与先导压力变化一致,提高了大流量工况的快速性和小流量工况的节能与控制精度。阐明了变压差压补偿多路阀的工作原理,并在AMESIM仿真平台上建立了多路阀的仿真模型进行仿真分析。结果表明,当复合运动需要大流量时,通过增加先导压力可实现大范围的无流量饱和功能,且整个过程流量变化曲线平稳,整机运行无抖动,具有良好的可控性。在低速下要求小流量时,通过减小压降降低了系统的压力损失,提高了系统的节能。
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引用次数: 0
Design of a cut tobacco volume flow detection system based on bulkscan lms511 基于bulkscan lms511的烟丝体积流量检测系统设计
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021537
Shaolong Han, Jianlin Zhang, Lei Liu, Zhenyu Yang, Baoxin Ran
This paper mainly introduces the application of a cut tobacco volume flow detection system based on bulkscan lms511 in the tobacco industry. First, bulkscan lms511 identifies and marks the installation space location information through self-learning algorithm; Then, the cross-sectional feature information such as the height, width and angle of the conveyor belt is extracted and analyzed; Finally, according to the extracted characteristic information, combined with the encoder signal, the instantaneous / cumulative volume flow of conveying cut tobacco can be calculated, and then combined with the cut tobacco density value, the instantaneous / cumulative mass flow of cut tobacco can be calculated indirectly. The measurement error range is 1.11 %-1.48%, and the average error value is 1.29%. The detection system has the characteristics of high precision and high reliability. Based on this platform, more research topics can be carried out. For example, through the PID closed-loop control system to regulate the running speed of the bottom belt of the storage cabinet, it can indirectly control the flow of cut tobacco and improve the continuity and stability of the feed flow.
本文主要介绍了基于bulkscan lms511的烟丝体积流量检测系统在烟草行业中的应用。首先,bulkscan lms511通过自学习算法识别并标记安装空间位置信息;然后,提取并分析输送带的高度、宽度、角度等截面特征信息;最后,根据提取的特征信息,结合编码器信号,计算出输送烟丝的瞬时/累积体积流量,再结合烟丝密度值,间接计算出烟丝的瞬时/累积质量流量。测量误差范围为1.11% ~ 1.48%,平均误差值为1.29%。该检测系统具有精度高、可靠性高的特点。基于该平台,可以开展更多的研究课题。如通过PID闭环控制系统调节储柜底带的运行速度,可以间接控制烟丝的流量,提高进料流量的连续性和稳定性。
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引用次数: 0
QMIX Multiple Intelligences Reinforcement Learning Damping Control for Cylindrical Shell QMIX多智能强化学习圆柱壳阻尼控制
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021369
Yang Song, Xu Kai, Su Hua, Zhang Gang
One of the fundamental mechanical constructions of ships and navigators is the cylindrical shell structure. Their damping control is difficult to predict and frequently depends on precise control models. For that reason, this work provides a data-driven multi-intelligence reinforcement learning damping control approach that is significance for damping control of massive structures. Firstly, the dynamics equations of cylindrical shell structure are established based on the hypothetical modal method, and modal variables are introduced to derive the state-space equations for damping control of cylindrical shell structure, and an interactive environment for multi-intelligent reinforcement learning is established. Secondly, the damping control strategy of cylindrical shell structure with multiple intelligences is designed based on the value decomposition QMIX algorithm. For a single smart body design vibration displacement, velocity, piezoelectric actuator voltage, smart body operation steps as the state space, quadratic performance indicators with saturation characteristics as the damping effect reward function, greedy strategy as damping action selection method for multi-intelligent body cooperative damping. The QMIX algorithm hybrid network performs fusion evaluation of the joint action value of each intelligence and updates the action value function of a single intelligence. Finally, five sets of hyperparameters are set based on the Grid Search approach for comparative simulation experiments for deep learning network hyperparameter selection. The result of the simulation demonstrate that the current tactic effectively suppresses the vibration of the cylindrical shell construction. Furthermore, the optimal hyperparameter is determined by comparing simulation trials with different values, proving that the approach described in this article has better damping performance under this parameter.
船舶和导航仪的基本机械结构之一是圆柱壳结构。它们的阻尼控制很难预测,往往依赖于精确的控制模型。因此,本研究提供了一种数据驱动的多智能强化学习阻尼控制方法,对大型结构的阻尼控制具有重要意义。首先,基于假设模态法建立了圆柱壳结构的动力学方程,引入模态变量导出了圆柱壳结构阻尼控制的状态空间方程,建立了多智能强化学习的交互环境;其次,设计了基于值分解QMIX算法的多智能圆柱壳结构阻尼控制策略;针对单个智能体设计振动位移、速度、压电致动器电压、智能体运行步数为状态空间,以具有饱和特征的二次性能指标为阻尼效果奖励函数,以贪婪策略为阻尼动作选择方法,实现多智能体协同阻尼。QMIX算法混合网络对各智能的联合动作值进行融合评估,更新单个智能的动作值函数。最后,基于网格搜索方法设置了5组超参数,进行了深度学习网络超参数选择的对比仿真实验。仿真结果表明,该策略有效地抑制了圆柱壳结构的振动。通过不同数值的仿真试验对比,确定了最优的超参数,证明了本文方法在该参数下具有较好的阻尼性能。
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引用次数: 0
Enhancing Monte-Carlo Tree Search with Multi-Agent Deep Q-Network in Open Shop Scheduling 开放车间调度中基于多智能体深度q网络的蒙特卡罗树搜索增强
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021570
Oliver Lohse, Aaron Haag, Tizian Dagner
Production disruptions, e.g., machine breakdowns, cannot be predicted in any case. Such disruptions lead to a deviation of the planned and optimized production schedule, and the actual production process. Instead of manually re-routing products, an online scheduler can re-route products automatically and maintain the best possible production throughput. To establish such an online scheduler, a framework for combining Monte-Carlo Tree Search (MCTS) and a multi-agent Deep Q-Network (MADQN) to solve the Open Shop Scheduling Problem (OSSP) is developed. Similar to approaches of using some sort of single-agent to guide the MCTS during the exploration phase, this approach deploys a multi-agent. Although the combination of single agents and MCTS have shown promising results in relatively small environments, applications relying on this approach have a very limited number of use cases in a real production scenario due to the considerable number of machines and products [10]. However, for that particular use case, the multi-agents promise a scalable solution even for large environments [6]. To do so, the problem has to be formulated such that a multi-agent can solve it. In addition to that, a learning framework is presented, and the developed approach is compared to an MCTS and single-agent combination.
生产中断,如机器故障,在任何情况下都无法预测。这种中断导致计划和优化的生产计划和实际生产过程的偏差。在线调度程序可以自动重新路由产品,而不是手动重新路由产品,并保持最佳的生产吞吐量。为了建立这样一个在线调度程序,提出了一个将蒙特卡罗树搜索(MCTS)和多智能体深度q网络(MADQN)相结合的框架来解决开放式车间调度问题。与在探索阶段使用某种单一代理来指导MCTS的方法类似,这种方法部署了一个多代理。尽管单智能体和MCTS的结合在相对较小的环境中显示出了有希望的结果,但由于机器和产品的数量相当大,依赖于这种方法的应用在实际生产场景中的用例数量非常有限[10]。然而,对于那个特定的用例,多代理承诺了一个可扩展的解决方案,即使是在大型环境中[6]。要做到这一点,必须将问题公式化,使多代理能够解决它。除此之外,还提出了一个学习框架,并将所开发的方法与MCTS和单智能体组合进行了比较。
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引用次数: 0
Path Planning of Mobile Robot Based on Improved A* Algorithm 基于改进A*算法的移动机器人路径规划
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021353
Ju Gao, Xiangrong Xu, Xingning Zhang, Shanshan Xu, Quancheng Pu
Path planning technology is the core part of the independent navigation of mobile robots. The problem of unscrupulous road planning and many turning point nodes need to be resolved. In response to the problem of traditional A* algorithm expansion nodes, long search time, and excessive path bending, an improvement A* algorithm that uses an inspiration function optimization and cubic Bezier curve optimization. Based on the ROS open-source system, the Gazebo physical simulation environment is built, and the practical Gmapping builds a grid map. The improved algorithm before and after the improvement is used as a global path planner plugin and applied to ROS for simulation experiments. The simulation results show that in the same simulation experimental environment, the length of the improved A* algorithm path is reduced by 17.161%, and the number of redundant turning nodes is reduced by 71.429%; More reasonable, further meet the constraints of mobile robots.
路径规划技术是移动机器人自主导航的核心部分。道路规划不规范、拐点节点多等问题亟待解决。针对传统A*算法节点多、搜索时间长、路径弯曲过多等问题,提出了一种采用激励函数优化和三次Bezier曲线优化的改进A*算法。基于ROS开源系统,构建了Gazebo物理仿真环境,并在实际测绘中构建了网格地图。将改进前后的改进算法作为全局路径规划器插件,应用于ROS进行仿真实验。仿真结果表明:在相同的仿真实验环境下,改进的A*算法路径长度减少了17.161%,冗余转弯节点数减少了71.429%;更加合理,进一步满足移动机器人的约束条件。
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引用次数: 6
Toward Kinematic Control for Redundant Manipulators with Flexibility Optimization 基于柔性优化的冗余机械手运动控制研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021392
Xin Su, Xin Chen, Xiaojing Lv
In this paper, we propose a robot motion control method based on operability optimization. For cooperative robots with redundant degrees of freedom and even super redundant robots (such as elephant nose robots), in the process of motion control, we focus not only on how to achieve the trajectory tracking of the end, but also on how to use the redundant degrees of freedom of the system to make the robot work in a better position. In this process, manipulability is an important representation of robot flexibility. We first construct the angular acceleration satisfying the convergence of terminal error, and then design the acceleration component that can optimize the kinetic energy of the system in the zero space of the robot. The control variables of the system are obtained based on the calculated torque method. Numerical simulation shows the effectiveness of the proposed method.
本文提出了一种基于可操作性优化的机器人运动控制方法。对于具有冗余自由度的协作机器人,甚至是超级冗余度的机器人(如象鼻机器人),在运动控制过程中,我们不仅关注如何实现末端的轨迹跟踪,而且关注如何利用系统的冗余自由度使机器人在更好的位置上工作。在此过程中,可操作性是机器人柔性的重要体现。首先构造满足末端误差收敛的角加速度,然后在机器人的零空间中设计能优化系统动能的加速度分量。基于计算转矩法得到了系统的控制变量。数值仿真结果表明了该方法的有效性。
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引用次数: 0
Design and Experiment of a Novel Manipulator for Autonomous Harvesting Tomato Clusters 一种新型番茄簇自主收获机械手的设计与实验
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021390
Jinliang Yin, Ting Yuan, Jiacheng Rong, Yan Yang
A cherry tomato picking robot manipulator was designed for greenhouse cherry tomato harvesting in bunches. The manipulator consists of an end-effector and its control system which adopts the “bottom-up” enveloping fruit harvesting method to complete the shearing and clamping of the fruit stems of the fruit bunches to realize the bunch picking operation of cherry tomatoes. The end-effector adopts a gearing - five-link mechanism, and the structural parameters are designed using the analytical method with length and envelope constraints. The structural parameters are optimized by analyzing the mechanical properties of fruit stalk shearing and the shearing and clamping motion process of the gear-five-link mechanism. The experimental results showed that the fruit envelope success rate of the end-effector of the string tomato picking robot was 92%, the picking success rate was 87%, the fruit damage rate was 7%, and the average picking time was 10.43s per string.
设计了一种适合大棚樱桃番茄成批收获的樱桃番茄采摘机器人机械手。机械手由末端执行器及其控制系统组成,采用“自下而上”包膜采果方式,完成果串果茎的剪切夹紧,实现圣果串采摘操作。末端执行器采用齿轮传动五连杆机构,采用长度约束和包络约束的解析法设计了末端执行器的结构参数。通过分析果柄剪切的力学性能和齿轮五连杆机构的剪切夹紧运动过程,对结构参数进行了优化。实验结果表明,该串番茄采摘机器人末端执行器的果实包膜成功率为92%,采摘成功率为87%,果实破损率为7%,平均采摘时间为10.43s /串。
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引用次数: 0
期刊
2022 5th World Conference on Mechanical Engineering and Intelligent Manufacturing (WCMEIM)
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