Quality assurance of surface layer during ball-bar hardening treatment under conditions of modern digital production

M. Tamarkin, E. E. Tishchenko, R. Tishchenko
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Abstract

The article presents studies of the quality of the surface layer during treatment with a multi-contact vibration impact tool — a ball-rod hardener, which will significantly facilitate the work of the technologist in technological design in the conditions of modern digital production. The main process parameters affecting the formation of the sur face layer quality were identified. Studies of the process were carried out in order to obtain dependencies for calculating the roughness of the surface, the depth of the strengthened layer, the degree of plastic deformation, residual stresses, processing time and their experimental confirmation. he discrepancy between the results of theoretical and experimental studies does not exceed 20 %, which indicates their high convergence. Technological recommendations are given for designing the technological process of processing with a ball-rod hardener in the conditions of digital production. A methodology for computer-aided design of technological processes using the Microsoft Visual Studio software development environment in the C# programming language has been developed and presented. A software module of the computer-aided design system of technological processes of ball-rod hardener processing has been developed.
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现代数字化生产条件下球杆硬化处理的表层质量保证
本文介绍了一种多接触振动冲击工具——球棒硬化剂在处理过程中对表层质量的研究,这将极大地促进技术人员在现代数字化生产条件下的工艺设计工作。确定了影响表面层质量形成的主要工艺参数。为了获得计算表面粗糙度、强化层深度、塑性变形程度、残余应力、加工时间及其实验验证的依赖关系,进行了工艺研究。理论研究结果与实验研究结果的差异不超过20%,表明两者具有较高的收敛性。对数字化生产条件下球棒固化剂加工工艺流程的设计提出了技术建议。本文提出了一种以c#为编程语言,利用Microsoft Visual Studio软件开发环境进行工艺流程计算机辅助设计的方法。开发了球棒硬化剂加工工艺流程计算机辅助设计系统的软件模块。
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