Modeling and Testing Analysis of Prepositioning Accuracy of CNC Turret

Jie Yang, Manxin Wang, Yibo Yang, Lanbin Li, Haibin Lai, Minghao Wang
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Abstract

CNC turret is the key functional part of numerical control lathe. Whether the prepositioning accuracy reaches the standard is directly related to whether the positioning accuracy link of the CNC turret can proceed smoothly, and then affects the machining accuracy of the numerical control lathe. In this paper, according to the structure of CNC turret, the main parts that affect the prepositioning accuracy are the gear and its supporting shaft, and then the mapping relationship between the manufacturing and assembly accuracy of the above parts and the prepositioning accuracy of the end is constructed. On this basis, I systematically studied the effects such as module of gear, tooth number, shaft runout clearance and other factors on prepositioning accuracy. The end accuracy probability distribution of gear pairs with different accuracy levels was obtained based on Monte Carlo method, and the probability of the prepositioning accuracy of the CNC turret within 8 arc min was obtained through 100,000 data simulation and statistics. Finally, a checking instrument of prepositioning accuracy of CNC turret is built, and the actual prepositioning accuracy of CNC turret is obtained based on the test.
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数控转塔预定位精度建模与测试分析
数控转塔是数控车床的关键功能部件。预定位精度是否达标直接关系到数控转塔的定位精度环节能否顺利进行,进而影响数控车床的加工精度。本文根据数控转塔的结构,确定了影响预定位精度的主要零件是齿轮及其支撑轴,然后构建了上述零件的制造装配精度与端部预定位精度的映射关系。在此基础上,系统研究了齿轮模数、齿数、轴跳动间隙等因素对预定位精度的影响。基于蒙特卡罗方法得到了不同精度等级齿轮副的末端精度概率分布,并通过10万次数据仿真统计得到了数控转塔在8弧分内预定位精度的概率。最后,搭建了数控转塔预定位精度检测仪器,并在试验的基础上得到了数控转塔的实际预定位精度。
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