Design of Automatic Loading Mechanism Based on PLC Control

Zhuolin Wang
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Abstract

This design comprehensively uses the relevant knowledge of machinery, hydraulic pressure, electromechanical transmission, and PLC to design a set of small automatic loading mechanism that can complete automatic stick insertion. In order to reduce the labor intensity of workers and improve the workload of unit man hour, this paper designs the automatic feeding, transportation, loading and control device of the ice cream stick during the production of ice cream. The design mainly includes the mechanical transmission system, hydraulic system and PLC control system when inserting the ice cream stick into the mold. Finally, the following processes are automatically realized: the mold is sent to the designated position with a conveyor belt; The hydraulic device at the lower end lifts it to align with the distributor; Then use the conveyor belt to arrange the ice cream sticks orderly and transport them upward. The ice cream sticks are transported to another conveyor belt through the transition gear. When enough ice cream sticks are transported, stop feeding; The hydraulic devices on both sides of the conveyor belt push the blanking plate to push the ice cream stick into the distributor and then retract it. The ice cream stick is inserted into the lower mold orderly through the distributor; The mould with the rod loaded falls back to the conveyor belt through the hydraulic device and is transported away. The design content of this paper includes CAD design drawing, part drawing, hydraulic schematic diagram, PLC control sequence function diagram and the selection of main components. The designed equipment has the advantages of simple structure, convenient maintenance, low cost, high controllability and labor saving.
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基于PLC控制的自动上料机构设计
本设计综合运用机械、液压、机电传动、PLC等相关知识,设计了一套能够完成自动插棒的小型自动上料机构。为了降低工人的劳动强度,提高单位工时的工作量,本文设计了冰淇淋生产过程中冰淇淋棒的自动上料、输送、装载和控制装置。本设计主要包括冰淇淋棒插入模具时的机械传动系统、液压系统和PLC控制系统。最后,自动实现以下工序:用传送带将模具送至指定位置;下端液压装置将其抬起,使其与分配器对齐;然后用传送带将冰淇淋棒整齐排列,向上输送。冰淇淋棒通过过渡齿轮输送到另一条传送带上。当运送的雪糕棒足够时,停止喂食;输送带两侧的液压装置推动下料板,将冰淇淋棒推入分配器,然后收回。冰淇淋棒通过分配器有序插入下模;带杆的模具通过液压装置落回传送带,被运走。本文的设计内容包括CAD设计图、零件图、液压原理图、PLC控制程序功能图和主要部件的选择。所设计的设备具有结构简单、维修方便、成本低、可控性高、省力等优点。
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