Research on Mechanical Characteristics and Optimization of Important Parts of Hydraulic Press Based on Finite Element in Slow Loading Condition

Jie-jun Luo, J. Qin, G. Qin
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引用次数: 1

Abstract

The mechanical properties of the main hydraulic cylinder, slider, and piston rod of hydraulic impact the overall performance in hydraulic press slow compression process. In this paper, a three beam four-column hydraulic press was regarded as the research object, the working principle of hydraulic press and the stress characteristics of important components of hydraulic press was analyzed, the mechanics model was set up, and thus established the optimization scheme of slider and piston rod; the finite element model of the important components of the hydraulic press was set up by using ANSYS software. The results show that the maximum pressure of the main hydraulic cylinder is 36.0032 MPa in the maximum liquid stress value 25 MPa;when the piston rod and the slider work at the maximum nominal force of 1000KN, the maximum stress occurs at the joint, and the value is 55.4125MPa. After optimization, the maximum stress value is 48.9255MPa, which effectively reduces the risk of stress. This result provides the basis for the design and application of the hydraulic press.
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基于有限元的慢加载液压机重要部件力学特性及优化研究
在液压机慢压缩过程中,液压主油缸、滑块和活塞杆的力学性能直接影响液压机的整体性能。本文以三梁四柱液压机为研究对象,分析了液压机的工作原理和液压机重要部件的应力特性,建立了液压机的力学模型,从而建立了滑块和活塞杆的优化方案;利用ANSYS软件建立了液压机重要部件的有限元模型。结果表明:在最大液体应力值为25MPa时,主液压缸的最大压力为36.0032 MPa;当活塞杆与滑块以最大公称力1000KN工作时,接头处产生的最大应力为55.4125MPa。优化后的最大应力值为48.9255MPa,有效降低了应力风险。研究结果为液压机的设计和应用提供了依据。
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