Corrosion Rate Analysis and Remaining Life Assessment of Structural Steel in Palm Oil Mill (POM) Environment at Tanjung Seumantoh

M. Zulfri, Nazaruddin Abdul Rahman, Andre Mahessa, M. Isra
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Abstract

Machines are tools used to simplify work processes. Within a machine, there are several main components that form the framework for its construction. These components must possess strong qualities in order to perform their functions effectively, one of which is the use of steel. Steel is a commonly utilized material in various sectors, including factories. An example of this can be seen in palm oil mills, where numerous components such as wall pipes, generating pipes, and heat pipes are made from steel. However, steel has a tendency to corrode, which can reduce its strength and shorten the lifespan of steel components. Therefore, it is crucial to calculate the remaining life of each pipe as a preventive measure. The calculation results indicate that the remaining life of the wall pipe is approximately 32 years, while the generating pipe has around 29 years, and the heater pipe has about 11 years of remaining life. In this case, the wall pipe has the longest remaining life, whereas the heater pipe has the shortest due to its continuous exposure to heat. The purpose of this research is to analyze the corrosion rate and remaining life of components made from steel materials, such as wall pipes, generating pipes, and heat pipes, in order to prevent damage caused by corrosion in palm oil mills.
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棕榈油厂(POM)环境中结构钢腐蚀速率分析及剩余寿命评估
机器是用来简化工作过程的工具。在一台机器中,有几个主要部件构成了它的结构框架。为了有效地发挥其功能,这些部件必须具有坚固的品质,其中之一就是使用钢。钢是包括工厂在内的各个部门常用的材料。棕榈油厂就是一个例子,它的许多部件,如壁管、发电管和热管,都是由钢铁制成的。然而,钢有腐蚀的倾向,这会降低其强度并缩短钢构件的寿命。因此,作为预防措施,计算每根管道的剩余寿命至关重要。计算结果表明,墙管的剩余寿命约为32年,发电管的剩余寿命约为29年,加热管的剩余寿命约为11年。在这种情况下,壁管的剩余寿命最长,而加热管由于持续受热,剩余寿命最短。本研究的目的是分析由钢材料制成的部件的腐蚀速率和剩余寿命,如壁管,发电管,热管,以防止腐蚀造成的损害在棕榈油厂。
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