Optimization of Bit Geometry Parameters for 15-5PH Stainless Steel Drilling Based on Finite Element Simulation

Xueyong Liu, Minghong Wang
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Abstract

Due to the problems of sharp tool wear, large drilling force and high temperature during the actual processing of 15-5PH stainless steel, in order to improve the processing efficiency and tool life, this work uses the finite element simulation software AdvantEdge FEM studies the cemented carbide drilling process of 15-5PH stainless steel. The multi-factor orthogonal test method is adopted to analyze the results by range analysis method to study the influence of factors such as tool's point angle, clearance angle and helix angle on axial force and temperature. A brief analysis has presented a picture of change process of the axial force and temperature with time. The results show that the point angle has the greatest influence on the axial force, the clearance angle is the second, and the helix angle has the minimum impact. The helix angle has the greatest influence on the temperature, the point angle is the second, and the clearance angle has the minimum impact on the temperature. Finally, author optimizes the geometric parameters of the drill bit for 15-5PH stainless steel and gets the optimized parameter combination. The optimal combination of parameters are expressed as point angle φ = 118°, clearance angle γ = 14°, and helix angle β = 30°.
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基于有限元模拟的15-5PH不锈钢钻井钻头几何参数优化
针对15-5PH不锈钢在实际加工过程中刀具磨损尖锐、钻削力大、温度高等问题,为了提高加工效率和刀具寿命,本工作采用有限元模拟软件AdvantEdge FEM对15-5PH不锈钢硬质合金钻削过程进行了研究。采用多因素正交试验方法,通过极差分析法对结果进行分析,研究刀具的点角、间隙角、螺旋角等因素对轴向力和温度的影响。简要分析了轴向力和温度随时间的变化过程。结果表明:点角对轴向力的影响最大,间隙角次之,螺旋角的影响最小;螺旋角对温度的影响最大,点角次之,间隙角对温度的影响最小。最后对15-5PH不锈钢钻头的几何参数进行了优化,得到了优化后的参数组合。最优参数组合为:点角φ = 118°,间隙角γ = 14°,螺旋角β = 30°。
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