Research and Development of Intelligent Tests and a Process Design System for Complex and Precision Parts of Electronic Products

Ling Chen, Yaman Wang, Yuchen Long, Zengfeng Duan, Yanyan Li
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Abstract

Complex precision parts of electronic products are essential to defense information technology equipment and the manufacturing industry. The workshop testing process for electronic products is crucial to ensuring their quality is qualified. Due to its multi-breed, multi-batch, and complex structure, its experimental process design is challenged by more and more indicators and complex processes. Currently, the process of detecting complex electronic products still adopts manual process document design, which is inefficient and inconsistent, and it is difficult to guarantee accuracy by manual experience. Therefore, a new intelligent test process method is designed to complete the process design. The method first automatically extracts test indicators and related parameters from the imported unstructured technical files or sop files, then automatically matches the test indicators with the test table, then automatically fills the test parameters under each index, then clusters and outputs XML test procedures for each indicator. Moreover, the key technology of each process is studied, the intelligent test process system for complex electronic products is developed, and the application of one model of microwave component products in a military industry enterprise is used as an example. The test program generated by the system can be directly used for subsequent workshop machine execution.
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电子产品复杂精密零件智能测试与工艺设计系统的研究与开发
电子产品的复杂精密部件对国防信息技术设备和制造业至关重要。电子产品的车间检测过程是保证电子产品质量合格的关键。由于其多品种、多批次、结构复杂,实验工艺设计受到越来越多指标和复杂工艺的挑战。目前,复杂电子产品的检测过程仍采用手工流程文档设计,效率低下且不一致,难以通过手工体验来保证准确性。为此,设计了一种新的智能测试工艺方法来完成工艺设计。该方法首先从导入的非结构化技术文件或sop文件中自动提取测试指标和相关参数,然后将测试指标与测试表自动匹配,然后自动填充每个指标下的测试参数,然后对每个指标进行聚类并输出XML测试程序。研究了各过程的关键技术,开发了复杂电子产品智能测试过程系统,并以某军工企业微波元件产品模型为例进行了应用。系统生成的测试程序可直接用于后续的车间机器执行。
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