An integrated analytic approach for reliability improvement (of weapons systems)

H.C. Fortna, R. Zavada, T. Warren
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Abstract

Repair data from MK12 Phalanx close-in weapon system (CIWS) depots were analyzed by component removal locations on the 13 highest-failure circuit card assemblies (CCAs). This analysis showed several clusters on the mode-system-control CCA that were believed to be caused by high temperature. With a finite-difference technique, a thermal model of these clustered areas was devised, and it verified that the resistors were operating in their upper temperature range. To assure that the analysis was reasonable, a training CIWS was wired with the thermocouples and operated. The testing verified that the analysis was reasonable and could be used to determine the effect of circuit changes on the temperature profile of this CCA. Recommendations were made to reduce the heat generated in the cluster or to increase the airflow in the region of the CCA. An estimate of potential cost savings provided the final information needed by management to decide how to proceed.<>
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提高(武器系统)可靠性的综合分析方法
来自MK12密集阵近防武器系统(CIWS)仓库的维修数据通过13个最高故障电路卡组件(cca)上的部件拆卸位置进行了分析。该分析显示了模式系统控制CCA上的几个簇被认为是由高温引起的。利用有限差分技术,设计了这些聚集区域的热模型,并验证了电阻在其最高温度范围内工作。为了确保分析是合理的,训练CIWS与热电偶连接并操作。实验验证了分析的合理性,可以用来确定电路变化对该CCA温度分布的影响。提出了减少集群中产生的热量或增加CCA区域气流的建议。对潜在成本节约的估计提供了管理层决定如何进行所需的最终信息。
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