Abrasion Loss Prediction of Trapezoidal Thread Rod Based on Denoised Data

Qisheng Xu, Hua Zhong
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Abstract

There exists a direct wear influence of trapezoidal screw thread on its service life. It is necessary to determine the wear law to forecast the wear distance in order to design trapezoidal threaded rod. Therefore, the test bed is built to obtain a large amount of abrasion data at different speeds. And the wear data at 300 rpm is denoised by wavelet packet to smooth. And according to the data curvilinear trend, a variety of functions such as polynomial functions, power functions etc. are used to fit the data. Several fit goodness parameters show the best fitting function is a power function; and moreover, the fitting effect using the noised data is better than the original data by comparison. In addition, correlation analysis of data on both sides of the threaded rod proves that the two rods are of the high relevancy in wear. And during running-in preliminary stage, the difference between data from both side rods becomes gradually the biggest, but it tends to be stable since then.
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基于去噪数据的梯形螺纹杆磨损量预测
梯形螺纹的磨损对其使用寿命有直接影响。在设计梯形螺纹杆时,需要确定其磨损规律来预测其磨损距离。为此,搭建了试验台,以获取大量不同转速下的磨损数据。并对转速为300 rpm时的磨损数据进行小波包去噪处理。并根据数据的曲线趋势,采用多项式函数、幂函数等多种函数对数据进行拟合。多个拟合优度参数表明,最佳拟合函数为幂函数;此外,通过对比,用噪声数据拟合的效果优于原始数据。此外,对螺杆两侧的数据进行相关性分析,证明了两螺杆在磨损方面具有较高的相关性。在磨合初期,两侧杆的数据差异逐渐变得最大,但此后趋于稳定。
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