Effect of shears between particles of mouldable iron powder on strength of manufactured parts

A. M. Dmitriev, N. Korobova
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Abstract

With a view to increase the strength of the products, two schemes have been developed for forming iron powders. Schemes involve intensive shifts between iron particles. One of the schemes is designed for forming billets, which after their sintering are deformed in dies without heating. The second of the schemes is designed for manufacturing directly at the stage of compacting the powder of conical thin-walled bushings of variable cross-section. As a result of the shifts between the particles, the densities of the molded billets were achieved, which allowed them to be tested for shear strength up to the sintering stage. The dependences between the density in the sections of the molded billet, its hardness and strength after sintering are experimentally determined. The dependence of the shear stress on the work piece on its molding scheme, the effect of magnetic pulse processing (MPP), and the powder composition is studied and described by the regression equation. The dependence of strength distribution in manufactured thin-walled bushings on the place of its measurement, the impact of MPP and powder composition is described similarly.
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可塑铁粉颗粒间剪切对制件强度的影响
为了提高产品的强度,研究了两种铁粉的成型方案。方案涉及铁粒子之间的密集移动。其中一种方案设计用于成形坯料,坯料烧结后在模具中不加热变形。第二种方案是针对变截面锥形薄壁衬套粉末压实阶段直接制造而设计的。由于颗粒之间的转移,成型坯料的密度得到了实现,这使得它们可以在烧结阶段进行剪切强度测试。通过实验确定了铸模坯料的密度与烧结后坯料的硬度和强度之间的关系。研究了工件剪切应力对成形方案、磁脉冲加工(MPP)效果和粉末成分的依赖关系,并用回归方程描述了剪切应力对粉末成分的影响。制造薄壁衬套的强度分布依赖于其测量地点、MPP和粉末成分的影响。
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