A Case Study of IIoT Application in Process Manufacturing: Management Information Systems in Palm Oil Refinery

Suryo Toto Koncoro, L. Lukas, M. Siregar
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Abstract

Industrial Internet of Things (IIoT) is providing technology integration of Information Technology (IT) and Operation Technology (OT). While OT is related to operational in shop floor production, IT has become a backbone in corporate management strategic decision making. Both technology are dependent to reliable data, comprehensive analysis from it, and utmost distribution network to related parties. In Industrial Revolution journey, Programmable Logic Controller invention has been part of important part of OT and trigger to the Third Industrial Revolution. The elaboration in Computer Integrated Manufacturing concept has been strengthened by technology providers to deliver reliable solution in manufacturing process. However, these data remain to reside in isolated environment of Industrial Control System. While focusing in process operational automation system, integrated information management become issue in this case study. Manual log sheet in Margarine and Shortening production of Palm Oil Refinery is backbone for process parameter visibility and downside in issues to reliability, distribution, and further analysis. By optimizing available technology in the Fourth Industrial Revolution, this vertical integration from shop floor production to corporate management could be delivered with IIoT-based Information Systems. Methodology from Industrial Internet Consortium (IIC) publication in Industrial Internet Reference Architecture (IIRA) which connected to existing automation system is providing real-time data with historical trending. The velocity and volume of these data has shaped Big Data and presented Management Information System in IT network. This reliable data provide traceability to parameter process in production facilities.
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工业物联网在过程制造中的应用案例研究:棕榈油精炼厂的管理信息系统
工业物联网(IIoT)是信息技术(IT)和运营技术(OT)的技术集成。虽然OT与车间生产的操作有关,但IT已成为企业管理战略决策的支柱。这两种技术都依赖于可靠的数据,全面的分析,以及最大的分销网络到相关方。在工业革命的历程中,可编程逻辑控制器的发明已经成为OT的重要组成部分,并引发了第三次工业革命。技术供应商加强了对计算机集成制造概念的阐述,为制造过程提供可靠的解决方案。然而,这些数据仍然存在于工业控制系统的孤立环境中。在关注过程操作自动化系统的同时,集成信息管理成为本案例研究的问题。棕榈油精炼厂人造黄油和起酥油生产中的手工日志表是过程参数可见性的支柱,也是可靠性、分销和进一步分析问题的不利因素。通过优化第四次工业革命中可用的技术,这种从车间生产到企业管理的垂直整合可以通过基于工业物联网的信息系统来实现。工业互联网联盟(IIC)在工业互联网参考架构(IIRA)中发布的方法与现有自动化系统相连接,提供具有历史趋势的实时数据。这些数据的速度和数量形成了大数据,并提出了IT网络中的管理信息系统。这些可靠的数据为生产设施的参数过程提供了可追溯性。
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