ラインパイプ周溶接継手の軟化HAZを考慮した引張強度予測手法

Shoma ONUKI, Masaki MITSUYA, Mitsuru OHATA
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Abstract

In seismic-active area, the buried pipeline is subjected to the axial tensile load exceeding the yield stress of pipe material due to the lateral flow induced by soil liquefaction. Designing a girth weld joint that does not fracture at girth weld but base metal which has high elongation capacity is feasible to ensure adequate ground displacement absorbing capacity of the girth weld joint. However, as for fine grain steel, the heat-affected zone (HAZ) is softened by welding heat input, and then, the zone of softened HAZ can be the origin of fracture under tensile load. The apparent strength of softened HAZ is affected by the plastic constraint from the surrounding weld metal and base metal during tensile loading, and the fracture location depends on the apparent strength of HAZ. This study investigates the tensile strength and fracture location of girth weld joints with softened HAZ in the static tensile test. The effect of geometric and mechanical heterogeneity of HAZ, strength overmatching of weld metal, and the width-thickness ratio of tensile test specimen on tensile strength are elucidated using parametric finite element analysis. Subsequently, an equation is proposed to predict the tensile strength and fracture location of the welded joint. Using the proposed equation, the condition of geometric and mechanical heterogeneity of the weld to confirm the girth weld joints that fracture at base metal under tensile load is clarified. The proposed equation can be used to design a girth weld joint with liquefaction earthquake resistance.
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考虑了生产线管道周焊接接头的软化HAZ的拉伸强度预测方法
在地震活跃区,由于土壤液化引起的侧向流动,埋地管道承受的轴向拉载荷超过了管道材料的屈服应力。为了保证环焊缝有足够的吸收地面位移的能力,设计一种环焊缝处不发生断裂,而母材具有高伸长率的环焊缝是可行的。而对于细晶钢,焊接热输入会使热影响区软化,热影响区软化区可能成为拉伸载荷作用下的断裂源。软化热影响区表观强度受周围焊缝金属和母材在拉伸加载过程中的塑性约束影响,断口位置取决于热影响区表观强度。在静态拉伸试验中,研究了软化热影响区环焊缝接头的抗拉强度和断裂位置。通过参数化有限元分析,阐述了热影响区几何和力学非均质性、焊缝金属强度过匹配以及拉伸试样的宽厚比对拉伸强度的影响。在此基础上,建立了焊接接头抗拉强度和断裂位置的预测方程。利用所建立的方程,阐明了在拉伸载荷作用下母材处发生断裂的环焊缝的几何和力学非均匀性条件。该方程可用于环焊缝抗液化抗震设计。
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