Optimization of welding conditions for friction stir spot welding of A6063S-T5 with composite coated films using a triangular prism-shaped tool

Terumichi MURAKOSHI, Toshiya SHIBAYANAGI
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Abstract

Friction Stir Welding (FSW), which was developed at TWI in 1991, is a solid-phase welding process capable of joining linear and point welds, and is being put to practical use in the automotive, aerospace, and other industries for the purpose of weight reduction and multi-materials. In this paper, the effects of each factor on joint strength in friction stir spot welding are clarified using statistical methods, and optimized joint conditions are proposed. Specifically, the optimal joining structure is experimentally clarified for aluminum materials with composite coatings by utilizing the design of experiment method in terms of the degree of influence of tool geometry and tool motion. Only the shape of the tool's probe is triangular prism because it is known to be effective in bonding composite films to the material.
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利用三角棱柱形工具优化A6063S-T5复合涂层搅拌摩擦点焊条件
搅拌摩擦焊(FSW)是TWI于1991年开发的一种固相焊接工艺,能够连接线焊和点焊,并在汽车,航空航天和其他工业中得到实际应用,以减轻重量和多种材料。本文采用统计方法分析了搅拌摩擦点焊中各因素对接头强度的影响,并提出了优化接头条件。具体而言,利用实验设计的方法,从刀具几何形状和刀具运动的影响程度出发,实验明确了复合涂层铝材料的最佳连接结构。只有工具探头的形状是三角棱柱,因为它被认为是有效的结合复合膜的材料。
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Trial Manufacture and Performance Evaluation of Fatigue Crack Growth Restraining Sheets Using a High Water Content Gel レーザクラッディングによるZr基金属ガラスのCu表面改質と はんだぬれ性の改善 ラインパイプ周溶接継手の軟化HAZを考慮した引張強度予測手法 Optimization of welding conditions for friction stir spot welding of A6063S-T5 with composite coated films using a triangular prism-shaped tool A Mathematical Model of Shunting in Resistance Spot Welding
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