An LLC resonant converter with wide output range fixed frequency PWM control for PEV charging applications

IF 0.8 4区 工程技术 Q4 ENGINEERING, ELECTRICAL & ELECTRONIC Circuit World Pub Date : 2024-01-31 DOI:10.1108/cw-06-2023-0137
Dangshu Wang, Menghu Chang, Licong Zhao, Yuxuan Yang, Zhimin Guan
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引用次数: 0

Abstract

Purpose

This study aims to regarding the application of traditional pulse frequency modulation control full-bridge LLC resonant converters in wide output voltage fields such as on-board chargers, there are issues with wide frequency adjustment ranges and low conversion efficiency.

Design/methodology/approach

To address these issues, this paper proposes a fixed-frequency pulse width modulation (PWM) control strategy for a full-bridge LLC resonant converter, which adjusts the gain by adjusting the duty cycle of the switches. In the full-bridge LLC converter, the two switches of the lower bridge arm are controlled by a fixed-frequency and fixed duty cycle, with their switching frequency equal to the resonant frequency, whereas the two switches of the upper bridge arm are controlled by a fixed-frequency PWM to adjust the output voltage. The operation modes of the converter are analyzed in detail, and a mathematical model of the converter is established. The gain characteristics of the converter under the fixed-frequency PWM control strategy are deeply analyzed, and the conditions for implementing zero-voltage switching (ZVS) soft switching in the converter are also analyzed in detail. The use of fixed-frequency PWM control simplifies the design of resonant parameters, and the fixed-frequency control is conducive to the design of magnetic components.

Findings

According to the fixed-frequency PWM control strategy proposed in this paper, the correctness of the control strategy is verified through simulation and the development and testing of a 500-W experimental prototype. Test results show that the primary side switches of the converter achieve ZVS and the secondary side rectifier diodes achieve zero-current switching, effectively reducing the switching losses of the converter. In addition, the control strategy reduces the reactive circulating current of the converter, and the peak efficiency of the experimental prototype can reach 95.2%.

Originality/value

The feasibility of the fixed-frequency PWM control strategy was verified through experiments, which has significant implications for improving the efficiency of the converter and simplifying the design of resonant parameters and magnetic components in wide output voltage fields such as on-board chargers.

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用于 PEV 充电应用的 LLC 谐振转换器,具有宽输出范围固定频率 PWM 控制功能
设计/方法/途径为解决这些问题,本文提出了全桥 LLC 谐振转换器的固定频率脉宽调制 (PWM) 控制策略,该策略通过调整开关的占空比来调整增益。在全桥 LLC 转换器中,下桥臂的两个开关由固定频率和固定占空比控制,其开关频率等于谐振频率,而上桥臂的两个开关则由固定频率 PWM 控制,以调节输出电压。详细分析了转换器的工作模式,并建立了转换器的数学模型。深入分析了变流器在定频 PWM 控制策略下的增益特性,并详细分析了在变流器中实现零电压开关(ZVS)软开关的条件。根据本文提出的定频 PWM 控制策略,通过仿真和 500 瓦实验样机的开发和测试,验证了控制策略的正确性。测试结果表明,变流器的一次侧开关实现了 ZVS,二次侧整流二极管实现了零电流开关,有效降低了变流器的开关损耗。原创性/价值通过实验验证了固定频率 PWM 控制策略的可行性,这对于提高转换器的效率、简化宽输出电压场(如车载充电器)中谐振参数和磁性元件的设计具有重要意义。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Circuit World
Circuit World 工程技术-材料科学:综合
CiteScore
2.60
自引率
0.00%
发文量
33
审稿时长
>12 weeks
期刊介绍: Circuit World is a platform for state of the art, technical papers and editorials in the areas of electronics circuit, component, assembly, and product design, manufacture, test, and use, including quality, reliability and safety. The journal comprises the multidisciplinary study of the various theories, methodologies, technologies, processes and applications relating to todays and future electronics. Circuit World provides a comprehensive and authoritative information source for research, application and current awareness purposes. Circuit World covers a broad range of topics, including: • Circuit theory, design methodology, analysis and simulation • Digital, analog, microwave and optoelectronic integrated circuits • Semiconductors, passives, connectors and sensors • Electronic packaging of components, assemblies and products • PCB design technologies and processes (controlled impedance, high-speed PCBs, laminates and lamination, laser processes and drilling, moulded interconnect devices, multilayer boards, optical PCBs, single- and double-sided boards, soldering and solderable finishes) • Design for X (including manufacturability, quality, reliability, maintainability, sustainment, safety, reuse, disposal) • Internet of Things (IoT).
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