Performance of Liquid Lubricants Using Nano-Additvies in Minimum Quantity Lubrication in Machining Process

1, 2024 Pub Date : 2024-03-06 DOI:10.46632/jmc/3/1/4
Dr Sunil K. Bangar, Neeraj Kumar
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Abstract

The performance of liquid lubricants employing nano-additives in minimum quantity lubrication (MQL) during the machining process has garnered significant attention in recent years. Nano-additives, due to their unique properties and characteristics, have demonstrated potential in enhancing the lubricating properties of conventional fluids used in MQL. These additives, typically ranging from nanoparticles to nanofluids, offer improved lubricity, reduced friction, and enhanced heat dissipation, thereby leading to better machining performance, extended tool life, and improved surface quality of machined components. By reducing the amount of lubricant used while maintaining or even enhancing performance, MQL with nano-additives not only addresses environmental concerns associated with excessive fluid usage but also contributes to cost savings and increased productivity in machining operations. However, challenges such as dispersion stability, compatibility with base fluids, and cost-effectiveness need to be carefully addressed to fully realize the potential benefits of incorporating nano-additives into MQL lubricants for machining applications. Ongoing research and development efforts in this field aim to further optimize the formulation and application of these advanced lubricants to meet the ever-evolving demands of modern manufacturing processes.
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使用纳米添加剂的液体润滑剂在加工过程中的最小润滑量性能
近年来,采用纳米添加剂的液体润滑剂在加工过程中的最小量润滑(MQL)性能引起了广泛关注。纳米添加剂因其独特的性能和特点,在提高用于 MQL 的传统液体的润滑性能方面已显示出潜力。这些添加剂通常包括纳米颗粒和纳米流体,可提高润滑性、减少摩擦和增强散热,从而提高加工性能、延长刀具寿命和改善加工部件的表面质量。通过在保持甚至提高性能的同时减少润滑剂用量,使用纳米添加剂的 MQL 不仅解决了与过量使用润滑液相关的环境问题,还有助于在加工操作中节约成本并提高生产率。然而,要充分发挥将纳米添加剂加入加工应用的 MQL 润滑油中的潜在优势,还需要认真应对分散稳定性、与基础油的兼容性和成本效益等挑战。该领域正在进行的研发工作旨在进一步优化这些先进润滑油的配方和应用,以满足现代制造工艺不断发展的需求。
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