Development of Fire Resistant Composite Material Using Fire Retardant Filler for Electrical Application

1, 2024 Pub Date : 2024-03-06 DOI:10.46632/jemm/10/1/2
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Abstract

Safety is paramount across diverse sectors, with a growing emphasis on dependability. Preventing fires in electrical contexts and employing fire-resistant techniques using additives have become crucial. This involves the development of composite materials, typically incorporating substances like Alumina Rehydrate (ATH), metal hydroxides, or specialized additives such as epoxies, polyester, or polyurethane resins within polymer matrices. These formulations include fire-retardant fillers, underscoring their significance in enhancing safety and reliability. Increasing the fire resistance of the composite can be achieved through various methods such as delaying ignition, reducing flame spread, mitigating smoke emissions when exposed to high temperatures, and employing fire-resistant compounds to quench potential electrical arcs, especially in electrical applications where combustible materials pose significant hazards. These items consist of electrical casings, wire pathways, insulation, and other crucial components for ensuring fire safety within various systems. These components are chosen based on their electrical characteristics, strength, and the necessity for fire resistance, all of which contribute to achieving a harmonious balance. Careful consideration is given to adhesive matrices during the selection and optimization process as part of the development procedure. Advanced manufacturing methods such as Compression Melding, Resin Transfer Melding, or filament winding are utilized to produce composite components with standardized properties, enhancing overall efficiency.
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使用阻燃填料开发电气用阻燃复合材料
各行各业都将安全放在首位,并越来越重视产品的可靠性。防止电气火灾和使用添加剂的防火技术已变得至关重要。这涉及复合材料的开发,通常在聚合物基质中加入氧化铝水合物(ATH)、金属氢氧化物等物质或环氧树脂、聚酯或聚氨酯树脂等专用添加剂。这些配方包括阻燃填料,在提高安全性和可靠性方面具有重要意义。提高复合材料的耐火性可通过多种方法实现,如延迟点火、减少火焰蔓延、减少高温时的烟雾排放,以及使用耐火化合物熄灭潜在的电弧,特别是在可燃材料构成重大危险的电气应用中。这些项目包括电气外壳、电线通道、绝缘材料和其他关键部件,以确保各种系统内的消防安全。选择这些部件的依据是其电气特性、强度和防火要求,所有这些都有助于实现和谐的平衡。作为开发流程的一部分,在选择和优化过程中对粘合剂基质进行了仔细考虑。先进的制造方法,如压制熔接、树脂转移熔接或丝线缠绕,可用于生产具有标准化特性的复合材料部件,从而提高整体效率。
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