Fast prototype and rapid construction of three-dimensional and multi-scaled pitcher for controlled drainage by systematic biomimicry

IF 16.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING International Journal of Extreme Manufacturing Pub Date : 2024-02-23 DOI:10.1088/2631-7990/ad2cde
Zhichao Dong, Tao Shen, Shijie Liu, Cunlong Yu, Chengqi Zhang, Ning Li, Ruochen Fang, Lei Jiang, Xingfei Li, Kang Yang
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Abstract

Biomimetic materials that use natural wisdom to solve practical problems are developing rapidly. In-situ characterization of natural creatures with high spatial resolutions and rapid reconstruction of their digital twin model with the same sophisticated features as prototypes are the trend for systematic biomimicry. However, it faces bottlenecks and limits in fast characterization and fabrication, precise parameter optimization, geometric deviations control, and quality prediction. To solve these challenges, here, we demonstrate a state-of-the-art method taking advantage of Micro-CT and 3D printing for the fast characterization of the pitcher plant Nepenthes x ventrata and fabrication of its biomimetic model to obtain a superior drainage controller with multiscale structures with precise surface morphology optimization and geometric deviation control. The film-rupture-based drainage dynamic and mechanisms are characterized by X-ray and high-speed videography, which determines the crucial structures for unique directional drainage. Then the optimized artificial pitchers are further developed into sustained drainage devices with novel applications, such as detection, reaction, and smoke control.
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通过系统生物仿生学,快速制作三维和多尺度可控排水器原型并进行快速建造
利用自然智慧解决实际问题的仿生材料正在迅速发展。对自然生物进行高空间分辨率的原位表征,并快速重建与原型具有相同复杂特征的数字孪生模型,是系统生物仿生的发展趋势。然而,它在快速特征描述和制造、精确参数优化、几何偏差控制和质量预测方面面临瓶颈和限制。为了解决这些难题,我们在这里展示了一种最先进的方法,该方法利用微计算机断层扫描(Micro-CT)和三维打印技术快速表征投手植物 Nepenthes x ventrata,并制作其生物仿生模型,从而获得具有多尺度结构、精确表面形态优化和几何偏差控制的卓越排水控制器。通过 X 射线和高速摄像对基于薄膜破裂的排水动态和机制进行表征,从而确定独特定向排水的关键结构。然后,将优化的人工投球器进一步开发成具有新颖应用的持续排水装置,如检测、反应和烟雾控制。
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来源期刊
International Journal of Extreme Manufacturing
International Journal of Extreme Manufacturing Engineering-Industrial and Manufacturing Engineering
CiteScore
17.70
自引率
6.10%
发文量
83
审稿时长
12 weeks
期刊介绍: The International Journal of Extreme Manufacturing (IJEM) focuses on publishing original articles and reviews related to the science and technology of manufacturing functional devices and systems with extreme dimensions and/or extreme functionalities. The journal covers a wide range of topics, from fundamental science to cutting-edge technologies that push the boundaries of currently known theories, methods, scales, environments, and performance. Extreme manufacturing encompasses various aspects such as manufacturing with extremely high energy density, ultrahigh precision, extremely small spatial and temporal scales, extremely intensive fields, and giant systems with extreme complexity and several factors. It encompasses multiple disciplines, including machinery, materials, optics, physics, chemistry, mechanics, and mathematics. The journal is interested in theories, processes, metrology, characterization, equipment, conditions, and system integration in extreme manufacturing. Additionally, it covers materials, structures, and devices with extreme functionalities.
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