Analysis of the causes of pressure drop in heat exchanger E-204 PT. ALP Petro Industry

Ardhi Shefta Fernanda, Rachmat Firdaus
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Abstract

This study investigates the impact of gasket leaks and plate blockages on the efficiency of a Plate Heat Exchanger (PHE) and proposes remedial actions to mitigate these issues. The research focuses on the maintenance process involving dismantling, cleaning, and gasket replacements to address wear and dirt deposits. Results indicate that gasket blockages and leaks significantly reduce fluid flow and operational efficiency. By implementing periodic inspections, gasket replacements, and mechanical and chemical cleaning, a notable improvement in PHE efficiency is achieved, highlighting the importance of regular preventive maintenance for optimal performance and cost-effectiveness in industrial operations. Highlight : Regular maintenance involving dismantling, cleaning, and gasket replacements is crucial for addressing wear and dirt deposits in Plate Heat Exchangers (PHEs). Gasket blockages and leaks have a significant negative impact on fluid flow and operational efficiency in PHEs. Implementing periodic inspections, gasket replacements, and mechanical/chemical cleaning can notably improve PHE efficiency, emphasizing the importance of preventive maintenance for optimal performance and cost-effectiveness in industrial operations. Keywords: Plate Heat Exchanger, Maintenance, Efficiency, Gasket Leaks, Preventive Maintenance
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E-204 PT.ALP 石油工业公司
本研究调查了垫片泄漏和板块堵塞对板式热交换器(PHE)效率的影响,并提出了缓解这些问题的补救措施。研究的重点是维护过程,包括拆卸、清洁和更换垫片,以解决磨损和污垢沉积问题。结果表明,垫片堵塞和泄漏会大大降低流体流量和运行效率。通过定期检查、更换垫片以及进行机械和化学清洗,PHE 的效率得到了显著提高,突出了定期预防性维护对于实现最佳性能和成本效益在工业运营中的重要性。亮点:涉及拆卸、清洁和更换垫片的定期维护对于解决板式热交换器(PHE)的磨损和污垢沉积问题至关重要。垫片堵塞和泄漏会对板式热交换器的流体流动和运行效率产生严重的负面影响。实施定期检查、垫片更换和机械/化学清洗可显著提高 PHE 的效率,从而强调预防性维护对于实现最佳性能和成本效益的重要性。 关键词板式换热器 维护 效率 密封垫泄漏 预防性维护
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