Analyisis Of Boiler Reliability Maintenance System With Availability Ratio At PT. XXX

Luthfi Frans Setiawan, E. Widodo
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Abstract

This study investigates a food manufacturing firm's efforts to enhance operational efficiency by optimizing its maintenance strategy and spare parts management within the context of noodle production. The research focuses on reducing prolonged machine downtimes caused by boiler malfunctions, which negatively impact production targets. A novel approach combining total minimum downtime calculations and a hybrid corrective-preventive maintenance methodology has been proposed. To bolster this initiative, an efficient spare parts procurement scheme was implemented. Results demonstrate a substantial reduction in unplanned downtime following implementation, thereby improving overall productivity and profitability. Implications highlight the potential for widespread application across similar industries seeking to minimize disruptions while maximizing equipment lifetimes. highlight : Reduced downtime through improved boiler maintenance. Hybrid corrective-preventive maintenance for efficient operations. Optimized spare parts procurement for enhanced productivity. Keywords: noodle production, boiler maintenance, downtime reduction, spare parts management, hybrid maintenance.
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用可用率分析 PT.XXX
本研究调查了一家食品制造企业在面条生产中通过优化维护策略和备件管理来提高运营效率的情况。研究的重点是减少因锅炉故障造成的长时间停机,因为锅炉故障会对生产目标产生负面影响。研究人员提出了一种新方法,将总最短停机时间计算与纠正性-预防性混合维护方法相结合。为支持这一举措,还实施了一项高效的备件采购计划。结果表明,实施该方法后,计划外停机时间大幅减少,从而提高了整体生产率和盈利能力。其影响凸显了在类似行业中广泛应用的潜力,这些行业希望在最大限度延长设备使用寿命的同时,最大限度地减少停机时间。 亮点:通过改进锅炉维护减少停机时间。纠正性和预防性混合维护,提高运行效率。优化备件采购,提高生产率。 关键词:面条生产、锅炉维护、减少停机时间、备件管理、混合维护。
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