Optimization of the Design Parameters of the Regenerative Rod of a Logging Road Train

Vadim O. Nikonov, Valeryi I. Posmetyev, Andrey Yu. Manukovskii, Viktor V. Posmetyev, I. Sizmin
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Abstract

The main advantages and peculiarities of the interaction of the links of a logging road train when moving during wood hauling along under-equipped logging roads are considered. Based on the analysis of the results of the research carried out by Russian and foreign authors, promising ways to improve the efficiency of logging trucks with trailers have been identified. The main disadvantages of the existing designs of the devices for coupling logging trucks with trailers have been presented. An improved design of the regenerative pneumohydraulic rod of the coupler of a road train has been proposed, which ensures a reduction in the maximum efforts during the dynamic interaction of the links, an increase in the road train reliability, the possibility of the power fluid energy recovery with its subsequent beneficial use, as well as the effect of self-pulling of the road train, improving its cross-country ability in the conditions of under-equipped logging roads. It has been revealed that the optimal internal diameter of 2 double-acting hydraulic cylinders connected in series with the free ends is within the range of 95 to 105 mm. With such a diameter, the recovered power reaches 4 kW, the average longitudinal acceleration of the trailer is in the range of 0.75 to 0.83 m/s2. The movement of a logging road train in the studied conditions at a speed of 20 to 60 km/h is accompanied by a change in the average recovered power from 1.8 to 11.3 kW and the average longitudinal acceleration of the trailer – from 0.2 to 1.4 m/s2. It has been determined that at average heights of support surface irregularities of 0.1 to 0.2 m, characteristic of typical under-equipped logging roads, the average recovered power is in the range of 2.2 to 4.1 kW and the average longitudinal acceleration of the trailer is in the range of 0.26 to 0.53 m/s2. The optimal stroke of the regenerative pneumohydraulic rod of the coupler of a road train is 0.55 m, the optimal rate of lengthening (or shortening) of the rod is 0.28 m/s. This ensures the average self-pulling speed of 0.22 m/s, the mean displacement of a logging road train of 0.11 m per one cycle of lengthening (or shortening) of the rod and the power recovered by the rod of 1.75 kW.
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伐木公路列车再生杆设计参数的优化
本文探讨了在设备不足的伐木公路上运输木材时,伐木公路列车各环节相互作用的主要优势和特殊性。根据对俄罗斯和外国学者研究成果的分析,确定了提高带拖车伐木卡车效率的可行方法。此外,还介绍了伐木卡车与拖车耦合装置现有设计的主要缺点。提出了一种改进的公路列车耦合器再生气动液压杆设计方案,该方案可确保减少链接动态交互过程中的最大工作强度,提高公路列车的可靠性,实现动力流体能量回收及其后续有益利用,以及公路列车的自牵引效果,从而提高其在设备不足的伐木公路条件下的越野能力。研究表明,2 个自由端串联的双作用液压缸的最佳内径范围为 95 至 105 毫米。在这种直径下,恢复功率可达 4 千瓦,拖车的平均纵向加速度在 0.75 至 0.83 米/秒2 之间。在所研究的条件下,伐木公路列车以 20 至 60 千米/小时的速度行驶时,平均回收功率从 1.8 千瓦增至 11.3 千瓦,拖车的平均纵向加速度从 0.2 米/秒2 增至 1.4 米/秒2。据测定,在设备不足的典型伐木道路上,支撑面不规则的平均高度在 0.1 至 0.2 米之间时,平均恢复功率在 2.2 至 4.1 千瓦之间,拖车的平均纵向加速度在 0.26 至 0.53 米/秒2 之间。公路列车耦合器再生气动液压杆的最佳行程为 0.55 米,杆的最佳加长(或缩短)速度为 0.28 米/秒。这样,平均自拉速度为 0.22 米/秒,每拉长(或缩短)杆一个周期,测井列车的平均位移为 0.11 米,杆回收功率为 1.75 千瓦。
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