An Innovative Mechanical Approach to Mitigating Torque Fluctuations in IC Engines during Idle Operation

Designs Pub Date : 2024-05-17 DOI:10.3390/designs8030047
D. Cardoso, Paulo Oliveira Fael, P. Gaspar, António Espírito-Santo
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Abstract

Internal combustion engines have been a major contributor to air pollution. Replacing these engines with electric propulsion systems presents significant challenges due to different countries’ needs and limitations. An active, purely mechanical solution to the problem of irregular torque production in an alternative internal combustion engine is proposed. This solution uses an actuator built on a camshaft and a spring, which stores and returns energy during the engine operating cycle, allowing torque production to be normalized, avoiding heavy flywheels. Designed for control throughout the engine’s duty cycle, this system incorporates a cam profile and a spring mechanism. The spring captures energy during the expansion stroke, which is then released to the engine during the intake and compression strokes. Simple, lightweight, and efficient, this system ensures smoother and more consistent engine operations. It presents a viable alternative to the heavy and problematic dual-mass flywheels that were introduced in the 1980s and are still in use. This innovative approach could significantly enhance the performance and reliability of alternative internal combustion engines without notable energy losses.
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缓解集成电路发动机空转时扭矩波动的创新机械方法
内燃机一直是造成空气污染的主要因素。由于不同国家的需求和限制,用电力推进系统取代这些发动机面临着巨大的挑战。针对替代型内燃机产生不规则扭矩的问题,提出了一种主动式纯机械解决方案。该解决方案使用一个建立在凸轮轴和弹簧基础上的致动器,在发动机运行周期内储存和返回能量,使扭矩产生正常化,避免了沉重的飞轮。该系统采用凸轮轮廓和弹簧机构,设计用于在整个发动机工作周期内进行控制。弹簧在膨胀冲程中捕捉能量,然后在进气和压缩冲程中释放给发动机。该系统简单、轻便、高效,可确保发动机更平稳、更稳定地运行。它为 20 世纪 80 年代推出并仍在使用的笨重且问题多多的双质量飞轮提供了一个可行的替代方案。这种创新方法可以大大提高替代内燃机的性能和可靠性,而不会造成明显的能量损失。
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