High-Temperature and High-Pressure Tribological Properties of Siliconized Graphite for Water-Lubricated Thrust Bearing Application in Main Coolant Pump

Sihang Liu, Baojun Zhang, Long Cai, Weiguang Wang, Taihe Liang, Mingkai Lei
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Abstract

The effect of the microstructure of siliconized graphite on tribological properties is investigated by using a high-temperature and high-pressure water-lubricated tribometer on a self-mated ring-on-ring configuration under an applied load of 500–1500 N with a spindle speed of 100–5000 rpm in both 90 °C (5 MPa) and 25 °C (1 MPa) water environments, respectively. The Stribeck curves measurement and continuous wear tests are performed and analyzed in both water environments. The wear behaviors of the graphite, SiC, and free-silicon phases in siliconized graphite are demonstrated to explore the wear mechanism. The larger wear depths of a low-worn surface roughness on the three phases contribute to the boundary lubrication. The shallower wear depths are observed on the SiC and Si phases under the mixed lubrication, corresponding to partial contact wear of surface asperities. The wavy surface of the SiC phase and uniform flow-oriented striae of the Si phase are attributed to hydrodynamic lubrication, caused by full water film scouring the worn surface. Finally, an integrated evaluation method of G duty parameters is successfully used to identify the lubrication regimes of siliconized graphite from the boundary, mixed, to hydrodynamic lubrications for a water-lubricated thrust bearing application in the main coolant pump of a nuclear power plant.
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主冷却剂泵中水润滑推力轴承应用中硅化石墨的高温高压摩擦学特性
在 90 °C(5 兆帕)和 25 °C(1 兆帕)的水环境中,使用高温高压水润滑摩擦磨损试验机,在施加 500-1500 牛顿的载荷和 100-5000 转/分钟的主轴转速下,研究了硅化石墨的微观结构对摩擦学特性的影响。在这两种水环境中都进行了斯特里贝克曲线测量和连续磨损试验,并对其进行了分析。证明了石墨、SiC 和硅化石墨中游离硅相的磨损行为,以探索磨损机理。三相低磨损表面粗糙度的磨损深度较大,这有助于边界润滑。在混合润滑条件下,SiC 相和 Si 相的磨损深度较浅,这与表面尖角的部分接触磨损有关。SiC 相的波浪形表面和 Si 相的均匀流向条纹归因于流体动力润滑,这是由全水膜冲刷磨损表面造成的。最后,在核电站主冷却剂泵的水润滑推力轴承应用中,成功使用了 G duty 参数的综合评估方法来确定硅化石墨从边界润滑、混合润滑到流体动力润滑的润滑状态。
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