Kevork Oliver Messerian , Anton Zverev , Jack F. Kramarczyk , Andrew L. Zydney
{"title":"Development of a new modeling framework to describe sterile filtration of mRNA-Lipid nanoparticles","authors":"Kevork Oliver Messerian , Anton Zverev , Jack F. Kramarczyk , Andrew L. Zydney","doi":"10.1016/j.memsci.2024.122965","DOIUrl":null,"url":null,"abstract":"<div><p>Sterile filtration is one of the critical steps in the production of lipid nanoparticle (LNP)-based biotherapeutics. However, LNP fouling can limit the overall capacity of the sterilizing-grade filter. Effective design and control of this unit operation enables a robust manufacturing process. The objective of this study was to examine the sterile filtration of mRNA-LNP through the dual-layer Sartopore 2 XLG membrane during both constant flux and constant transmembrane pressure (TMP) filtration experiments. The complete pore blockage model effectively described the fouling behavior at constant TMP, with the rate of pore blockage decreasing with increasing TMP. However, a novel modification of the complete pore blockage model was needed to describe the fouling behavior during constant flux operation, with the rate of pore blockage found to be a function of both the instantaneous TMP and the TMP gradient. This new model successfully describes the TMP profiles during constant flux operation at multiple fluxes and the flux profiles during constant TMP operation at multiple TMPs, all using the same model parameters. These findings establish a foundational framework that mathematically describes the fouling behavior of mRNA-LNP and can be used to design and optimize sterile filtration processes for this class of biotherapeutic.</p></div>","PeriodicalId":368,"journal":{"name":"Journal of Membrane Science","volume":null,"pages":null},"PeriodicalIF":8.4000,"publicationDate":"2024-06-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Membrane Science","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0376738824005593","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Sterile filtration is one of the critical steps in the production of lipid nanoparticle (LNP)-based biotherapeutics. However, LNP fouling can limit the overall capacity of the sterilizing-grade filter. Effective design and control of this unit operation enables a robust manufacturing process. The objective of this study was to examine the sterile filtration of mRNA-LNP through the dual-layer Sartopore 2 XLG membrane during both constant flux and constant transmembrane pressure (TMP) filtration experiments. The complete pore blockage model effectively described the fouling behavior at constant TMP, with the rate of pore blockage decreasing with increasing TMP. However, a novel modification of the complete pore blockage model was needed to describe the fouling behavior during constant flux operation, with the rate of pore blockage found to be a function of both the instantaneous TMP and the TMP gradient. This new model successfully describes the TMP profiles during constant flux operation at multiple fluxes and the flux profiles during constant TMP operation at multiple TMPs, all using the same model parameters. These findings establish a foundational framework that mathematically describes the fouling behavior of mRNA-LNP and can be used to design and optimize sterile filtration processes for this class of biotherapeutic.
期刊介绍:
The Journal of Membrane Science is a publication that focuses on membrane systems and is aimed at academic and industrial chemists, chemical engineers, materials scientists, and membranologists. It publishes original research and reviews on various aspects of membrane transport, membrane formation/structure, fouling, module/process design, and processes/applications. The journal primarily focuses on the structure, function, and performance of non-biological membranes but also includes papers that relate to biological membranes. The Journal of Membrane Science publishes Full Text Papers, State-of-the-Art Reviews, Letters to the Editor, and Perspectives.