Effect of Ultrasonic Rolling on Surface Properties of GCr15 Spherical Joint Bearing

Hao Zhang, Xiuli Yang, Xiqiang Ma, Dongliang Jin, Jinyuan You
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Abstract

Ultrasonic surface rolling process (USRP) has the potential to improve the surface mechanical properties of metal components with platelike or cylindrical macrostructure, but its effect on spherical surfaces remains to be studied in depth. In order to investigate the effect of USRP on the surface roughness, hardness and wear resistance of a spherical joint bearing made of GCr15 bearing steel, ultrasonic rolling strengthening was carried out on a spherical bearing surface under various conditions. The surface roughness and hardness variations of samples before and after strengthening were investigated. It was found that the USRP strengthening process can effectively enhance the surface properties of GCr15 spherical bearing materials, reduce the surface roughness by more than 45%, and increase the surface hardness by more than 10%. Friction and wear tests were carried out before and after ultrasonic rolling. The results show that the friction coefficient of the bearing surface can be reduced by 28%, and that the wear volume can be reduced by 29%. The variation in the friction coefficient correlated to the variance of wear volume as the reinforcement changes.
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超声波滚动对 GCr15 球面关节轴承表面特性的影响
超声波表面滚压工艺(USRP)具有改善板状或圆柱状宏观结构金属部件表面机械性能的潜力,但其对球形表面的影响仍有待深入研究。为了研究 USRP 对由 GCr15 轴承钢制成的球形关节轴承的表面粗糙度、硬度和耐磨性的影响,在不同条件下对球形轴承表面进行了超声波滚动强化。研究了强化前后样品表面粗糙度和硬度的变化。研究发现,USRP 强化工艺能有效提高 GCr15 球形轴承材料的表面性能,使表面粗糙度降低 45% 以上,表面硬度提高 10% 以上。在超声波滚压前后进行了摩擦和磨损测试。结果表明,轴承表面的摩擦系数可降低 28%,磨损量可减少 29%。随着加固材料的变化,摩擦系数的变化与磨损量的变化相关。
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