Research of the Impact of SLM Printing Parameters on Residual Deformation Levels in Aluminum Products

Q3 Engineering Russian Engineering Research Pub Date : 2024-06-26 DOI:10.3103/s1068798x24700965
A. V. Babaytsev, S. A. Shumskaya, A. V. Ripetskiy
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Abstract

A significant limitation for application in industry of final products obtained by selective laser fusion technology is the formation of residual stresses due to temperature gradients during the formation of layers, which can lead to undesirable deformations of the product, cracks or tearing off of layers in the printing process. The main method of reducing residual stresses is tempering. However, this method does not always contribute to a complete reduction of residual strains. Another, less studied, method can be accomplished by varying the printing process parameters. This approach is particularly effective when residual stresses are accumulated locally due to the geometric shape of the printed object or due to the peculiarities of their arrangement in the 3D printer chamber. In this paper we study the influence of layer-by-layer synthesis parameters on the level of residual stresses in the products obtained by selective laser fusion technology. The probing hole method using digital image correlation was used to estimate the residual strain level. Based on the test results, the residual stress level was evaluated depending on the printing mode.

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SLM 印刷参数对铝制品残余变形水平的影响研究
摘要 通过选择性激光熔融技术获得的最终产品在工业应用中的一个重要限制是,在层的形成过程中,由于温度梯度会形成残余应力,这可能会导致产品在印刷过程中出现不理想的变形、裂缝或层的撕裂。减少残余应力的主要方法是回火。然而,这种方法并不总能完全减小残余应变。另一种研究较少的方法是改变印刷工艺参数。当残余应力因打印对象的几何形状或其在三维打印机腔内的特殊布置而在局部累积时,这种方法尤为有效。在本文中,我们研究了逐层合成参数对通过选择性激光熔融技术获得的产品中残余应力水平的影响。采用数字图像相关的探孔法估算残余应变水平。根据测试结果,评估了不同印刷模式下的残余应力水平。
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来源期刊
Russian Engineering Research
Russian Engineering Research Engineering-Industrial and Manufacturing Engineering
CiteScore
1.20
自引率
0.00%
发文量
226
期刊介绍: Russian Engineering Research is a journal that publishes articles on mechanical and production engineering. The journal covers the development of different branches of mechanical engineering, new technologies, and tools for machine and materials design. Emphasis is on operations research and production-line layout, industrial robots and manipulators, quality control and process engineering, kinematic analysis of machine assemblies, and computerized integrated manufacturing systems.
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