Geopolymer Materials from Fly Ash—A Sustainable Approach to Hazardous Waste Management

Abstract

This study explores the utilisation challenges of fly ash from municipal waste incineration, specifically focusing on ash from a dry desulphurisation plant (DDS), which is categorised as hazardous due to its high heavy metal content. The ash’s low silicon and calcium contents restrict its standalone utility. Laboratory investigations initially revealed that geopolymers derived solely from fly ash after flue gas treatment (FGT), in combination with coal combustion fly ash, exhibited low compressive strength (below 0.6 MPa). However, the study demonstrated significant improvements by modifying the FGT ash through water leaching. This process enhanced its performance when mixed with high-silica and -aluminium fly ash, resulting in geopolymers achieving compressive strengths of up to 18 MPa. Comparable strength outcomes were observed when the modified ash was blended with commercial cement. Leachability tests conducted for heavy metals (HMs) such as copper, zinc, lead, cadmium, and nickel indicated that their concentrations fell below the regulatory limits for landfill disposal: 2, 4, 0.5, 0.04, and 0.4 mg/kg, respectively. These results underscore the effectiveness of water-washing FGT ash in conjunction with other materials for producing geopolymers, contributing to sustainable waste management practices.