The robust design of recyclable stainless steel mesh-reinforce FEP composite membrane for the purification of emulsion

IF 5.5 3区 工程技术 Q1 ENGINEERING, CHEMICAL Journal of the Taiwan Institute of Chemical Engineers Pub Date : 2024-07-19 DOI:10.1016/j.jtice.2024.105646
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Abstract

Background

Perfluoropolymers as emerging polymers, have attracted widespread attention for effective treatment of waste oil and emulsion separation through combine with membrane separation technology.

Methods

Herein, the oleophilic stainless steel mesh-reinforced polyperfluorinated ethylene-propylene (SSM-FEP)composite membrane was prepared by one-step thermoplastic-sintering method, allowing for an exploration of the impact of FEP content and sintering temperature on pore structure.

Significant findings

By carefully adjusting the sintering temperature and FEP content, the SSM-FEP membrane features a uniform and concentrated pore size distribution. It achieves a rejection rate of over 99.6 % for silica oil suspensions and demonstrates excellent oleophilic and superhydrophobic properties with a rejection efficiency exceeding 98 % for kerosene emulsions. Additionally, the mechanical properties of the membrane showed a tensile strength higher than 160 MPa due to the stainless steel mesh reinforced structure. A favorable interface bonding between the separation layer and the supporting layer was achieved, ensuring sustained emulsion rejection even after undergoing ultrasonic oscillation. The separation mechanism can be elucidated through the designed experimentalmodel, and the membrane still maintains a high flux recovery rate for silicone oil suspension and emulsion after four cycles. Overall, the SSM-FEP composite membrane has great potential and promising prospects for the treatment of waste oil and oil-water emulsions separation.

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用于乳液净化的可回收不锈钢网-强化 FEP 复合膜的稳健设计
背景全氟聚合物作为新兴聚合物,在结合膜分离技术有效处理废油和乳液分离方面受到广泛关注。方法本文采用一步热塑性烧结法制备了亲油不锈钢网增强聚全氟乙丙烯(SSM-FEP)复合膜,探讨了 FEP 含量和烧结温度对孔隙结构的影响。它对硅油悬浮液的析出率超过 99.6%,并具有出色的亲油和超疏水特性,对煤油乳液的析出效率超过 98%。此外,由于采用了不锈钢网增强结构,该膜的机械性能显示出高于 160 兆帕的抗拉强度。分离层和支撑层之间实现了良好的界面粘合,确保了即使在超声波振荡下也能持续阻隔乳化液。通过设计的实验模型,可以阐明分离机理,并且该膜在四个循环后仍能保持较高的硅油悬浮液和乳液通量回收率。总之,SSM-FEP 复合膜在废油处理和油水乳液分离方面具有巨大的潜力和广阔的前景。
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来源期刊
CiteScore
9.10
自引率
14.00%
发文量
362
审稿时长
35 days
期刊介绍: Journal of the Taiwan Institute of Chemical Engineers (formerly known as Journal of the Chinese Institute of Chemical Engineers) publishes original works, from fundamental principles to practical applications, in the broad field of chemical engineering with special focus on three aspects: Chemical and Biomolecular Science and Technology, Energy and Environmental Science and Technology, and Materials Science and Technology. Authors should choose for their manuscript an appropriate aspect section and a few related classifications when submitting to the journal online.
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