{"title":"Analysis on cause of erosion of guide vane of high-head Francis turbine in sandy river","authors":"Haiqi Wang, Jiayang Pang, Xiaobing Liu, Ziyao Zhou, Yuanyuan Gang, Zhenming Lai, Jianming Wang, Bo Qin","doi":"10.1002/ese3.1838","DOIUrl":null,"url":null,"abstract":"<p>The Kizilsu River Basin in China is located in the desert Gobi area with high sediment content and high hardness. After 4798h operation, the maintenance of a high-head Francis turbine in this basin found that the guide vane was seriously worn, and even most of the top and lower skirts of the front of the guide vane were worn off. In this study, the <i>k</i>-<i>ε</i> turbulence model, ZGB cavitation model and sediment erosion prediction model were used to simulate the solid-liquid two-phase flow and cavitation of guide vane. The research results show that the guide vane of a high-head Francis turbine in a sandy river has a high sediment velocity and serious surface erosion, with the maximum erosion rate of 1.0 × 10<sup>−6</sup> kg/(m<sup>2</sup>·s), while the area near the skirt of the guide vane is a low-pressure area lower than the saturated steam pressure, and cavitation is very easy to occur, with the maximum vapor volume fraction of 0.9. Serious cavitation erosion occurs near the skirt of the guide vane, and the combined effect of sand erosion and cavitation erosion on the surface of the skirt of the guide vane aggravates the damage of the skirt structure. The research results provide a technical basis for the antiabrasion design of the guide mechanism of the high-head Francis turbine and the operation and maintenance of the hydropower station in the sandy river.</p>","PeriodicalId":11673,"journal":{"name":"Energy Science & Engineering","volume":"12 9","pages":"3704-3717"},"PeriodicalIF":3.5000,"publicationDate":"2024-07-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/ese3.1838","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Energy Science & Engineering","FirstCategoryId":"5","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1002/ese3.1838","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
The Kizilsu River Basin in China is located in the desert Gobi area with high sediment content and high hardness. After 4798h operation, the maintenance of a high-head Francis turbine in this basin found that the guide vane was seriously worn, and even most of the top and lower skirts of the front of the guide vane were worn off. In this study, the k-ε turbulence model, ZGB cavitation model and sediment erosion prediction model were used to simulate the solid-liquid two-phase flow and cavitation of guide vane. The research results show that the guide vane of a high-head Francis turbine in a sandy river has a high sediment velocity and serious surface erosion, with the maximum erosion rate of 1.0 × 10−6 kg/(m2·s), while the area near the skirt of the guide vane is a low-pressure area lower than the saturated steam pressure, and cavitation is very easy to occur, with the maximum vapor volume fraction of 0.9. Serious cavitation erosion occurs near the skirt of the guide vane, and the combined effect of sand erosion and cavitation erosion on the surface of the skirt of the guide vane aggravates the damage of the skirt structure. The research results provide a technical basis for the antiabrasion design of the guide mechanism of the high-head Francis turbine and the operation and maintenance of the hydropower station in the sandy river.
期刊介绍:
Energy Science & Engineering is a peer reviewed, open access journal dedicated to fundamental and applied research on energy and supply and use. Published as a co-operative venture of Wiley and SCI (Society of Chemical Industry), the journal offers authors a fast route to publication and the ability to share their research with the widest possible audience of scientists, professionals and other interested people across the globe. Securing an affordable and low carbon energy supply is a critical challenge of the 21st century and the solutions will require collaboration between scientists and engineers worldwide. This new journal aims to facilitate collaboration and spark innovation in energy research and development. Due to the importance of this topic to society and economic development the journal will give priority to quality research papers that are accessible to a broad readership and discuss sustainable, state-of-the art approaches to shaping the future of energy. This multidisciplinary journal will appeal to all researchers and professionals working in any area of energy in academia, industry or government, including scientists, engineers, consultants, policy-makers, government officials, economists and corporate organisations.