Analisis Penyebab Produk Defect Jenis Dust di Proses Visual Inspection Menggunakan Metode Failure Mode and Effect Analysis (FMEA)

Ayu Putri Purwani, Eva Safariyani, Muhammad Primasuri Anbiya
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Abstract

PT XYZ is a manufacturing company that produces electronics. During the production process, a significant issue has been identified - a high number of defective products due to dust contamination. This research is designed to analyze the factors contributing to these defects during the visual inspection process, using the Failure Mode and Effect Analysis (FMEA) method. This research can identify the factors causing failure, the severity level, and the probability of negative effects of the failure. Additionally, it allows us to determine the corrective actions or improvements needed to prevent or reduce the risk of product failure during the visual inspection process. The results of the research indicate that the primary cause of the NG dust-type products, based on the highest Risk Priority Number (RPN) value of 320, is operator skills. This factor is a potential cause of the NG dust-type products. Therefore, analysis and simulation of proposed improvements are being conducted, to reduce the number of NG products in the visual inspection process.
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通过目视检测分析产品缺陷和灰尘,并采用失效模式和影响分析 (FMEA) 方法
PT XYZ 是一家生产电子产品的制造公司。在生产过程中,发现了一个重要问题--由于灰尘污染而导致大量次品。本研究旨在利用故障模式和影响分析法(FMEA),分析在视觉检测过程中造成这些缺陷的因素。这项研究可以确定导致故障的因素、严重程度以及故障造成负面影响的概率。此外,它还能让我们确定所需的纠正措施或改进措施,以防止或降低视觉检测过程中的产品故障风险。研究结果表明,根据最高的风险优先级编号(RPN)值 320,NG 灰尘型产品的主要原因是操作员的技能。这一因素是 NG 粉尘型产品的潜在原因。因此,正在对拟议的改进措施进行分析和模拟,以减少目视检查过程中出现的 NG 产品数量。
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