Characterization and erosion wear behavior of Ni-13%WC8Co microwave clad on AISI-316 steel

IF 2.5 4区材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications Pub Date : 2024-08-02 DOI:10.1177/14644207241266661

Manavendra Mishra, SB Mishra, DK Shukla

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Abstract

A microwave hybrid heating technique was used to develop a protective composite cladding of Ni-13%WC8Co over AISI-316 stainless steel. The metallurgical and mechanical characterizations were done using XRD, SEM, EDS, and Vickers microhardness testers. The erosion wear was assessed at impact angles of 30°, 45°, 60°, and 90° and a velocity of 40 m/s. The dilution of clad material with steel resulted in good metallurgical bonding between the two. The SEM images have shown the hard cemented carbides within the soft nickel matrix. The diffraction pattern indicated the formation of WC, NiW, FeNi3, Co2C, and Co3W3C2 phases. Ni-13%WC8Co clad has a microhardness value of 1000.8 HV and a four times lower erosion rate than AISI-316 stainless steel. The craters, scratches and plowing marks are observed on the eroded clad surface. The erosion wear mechanism of Ni-WC-Co clad was mixed ductile-brittle, with an overall lower erosion rate.

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微波包覆 AISI-316 钢的 Ni-13%WC8Co 表征和侵蚀磨损行为

采用微波混合加热技术，在 AISI-316 不锈钢上形成了镍-13%WC8Co 的保护性复合包层。采用 XRD、SEM、EDS 和维氏硬度测试仪进行了冶金和机械表征。在冲击角为 30°、45°、60° 和 90°、速度为 40 米/秒的条件下对侵蚀磨损进行了评估。将包覆材料与钢稀释后，两者之间形成了良好的冶金结合。扫描电子显微镜图像显示了软镍基体中的硬质合成碳化物。衍射图样显示形成了 WC、NiW、FeNi3、Co2C 和 Co3W3C2 相。Ni-13%WC8Co 复合材料的显微硬度值为 1000.8 HV，侵蚀率比 AISI-316 不锈钢低四倍。在被侵蚀的堆焊表面上可以观察到凹坑、划痕和犁痕。Ni-WC-Co 复合材料的侵蚀磨损机制为韧性-脆性混合，侵蚀率总体较低。

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来源期刊

Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications 工程技术-材料科学：综合

CiteScore

4.70

自引率

8.30%

发文量

166

审稿时长

3 months

期刊介绍： The Journal of Materials: Design and Applications covers the usage and design of materials for application in an engineering context. The materials covered include metals, ceramics, and composites, as well as engineering polymers. "The Journal of Materials Design and Applications is dedicated to publishing papers of the highest quality, in a timely fashion, covering a variety of important areas in materials technology. The Journal''s publishers have a wealth of publishing expertise and ensure that authors are given exemplary service. Every attention is given to publishing the papers as quickly as possible. The Journal has an excellent international reputation, with a corresponding international Editorial Board from a large number of different materials areas and disciplines advising the Editor." Professor Bill Banks - University of Strathclyde, UK This journal is a member of the Committee on Publication Ethics (COPE).