Ultimate internal pressure bearing capacity of unconstrained and constrained X80 oil and gas pipelines with three typical dents

Abstract

Three typical dents, denoted as types I, II, and III, encapsulate the prevailing manifestations of mechanical impairment encountered by oil and gas pipelines. Presently, scholarly attention is predominantly directed towards the scrutiny of load-bearing capabilities in pipelines afflicted by a solitary type of dent. To unravel the intricate impact of three typical dents on the performances of dented pipelines, three distinct models of pipeline dents under different constraints were studied in this work. These findings reveal that unconstrained dents consistently exhibit greater plastic strain and deformation zone dimensions compared to their constrained counterparts. The spring-back and rebound performances in unconstrained pipelines were fortified and the external load resistance in constrained pipelines was enhanced by augmenting the indenter diameter and introducing internal pressure. Both unconstrained dents and type I constrained dents failed consistently in the non-dented region, with their ultimate internal pressure resistance unaffected by the constraining factors. In contrast, type II and III constrained dents, featuring smaller indenters, greater dent depths, and reduced diameter-to-thickness ratios, failed within the dented region, which results in a weakened ultimate internal pressure-bearing capacity. Failure occurred in the non-dented region under opposite conditions, leaving the internal pressure resistance unaffected. Finally, dimensionless predictive formulas for the ultimate internal pressures of the type II constrained and type III X80 dented pipelines were obtained through nonlinear fitting. This comprehensive exploration revealed the variations in the ultimate internal pressure-bearing capacities induced by dents, thereby providing valuable insights for pipeline design and safety considerations.