A microwave-assisted, solvent-free approach for effective grafting of high-permittivity fillers to construct homogeneous polymer-based dielectric film with high energy density
{"title":"A microwave-assisted, solvent-free approach for effective grafting of high-permittivity fillers to construct homogeneous polymer-based dielectric film with high energy density","authors":"","doi":"10.1016/j.compscitech.2024.110848","DOIUrl":null,"url":null,"abstract":"<div><p>Polymer-based dielectric film capacitors are essential energy storage components in high-power energy storage devices benefiting from their high breakdown strength (E<sub>b</sub>) and ultra-fast charge storage/release capability. However, the state-of-the-art commercial capacitor, biaxially oriented polypropylene (BOPP), exhibits limited energy storage density primarily due to low dielectric constant, which hinders the advancement of the film capacitor industry. Introducing high-permittivity (high-k) nanofillers into PP matrix to improve polarization is a promising method but poor filler dispersion leads to a remarkable decrease of E<sub>b</sub>, while various strategies to enhance dispersion of fillers typically require sophisticated process involving toxic procedure and consuming significant time and cost. Herein, we show that a novel and scalable surface grafting method for high-k fillers can be achieved by a facile and short-period microwave irradiation with the assistance of silane coupling agent (KH560). As a demonstration, the KH560 is effectively grafted onto the surface of barium titanate (BT), achieving a high grafting ratio of 4.91 % at a yield of 85.1 % within a short time (40s). Furthermore, the surface modified BT nanofillers are introduced into PP matrix and then biaxially stretched. The as-prepared film exhibits excellent dispersion and superior compatibility, resulting in a remarkable enhancement of tensile strength (from 82 MPa to 115.4 MPa), breakdown strength (from 200 MV/m to 254 MV/m), and energy density (from 1.49 J/cm<sup>3</sup> to 2.21 J/cm<sup>3</sup>). This work proposes a new strategy for constructing homogeneous polymer-based dielectric film by microwave activating high-k fillers and is crucial for the design of next-generation energy storage devices.</p></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":null,"pages":null},"PeriodicalIF":8.3000,"publicationDate":"2024-09-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Composites Science and Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0266353824004184","RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COMPOSITES","Score":null,"Total":0}
引用次数: 0
Abstract
Polymer-based dielectric film capacitors are essential energy storage components in high-power energy storage devices benefiting from their high breakdown strength (Eb) and ultra-fast charge storage/release capability. However, the state-of-the-art commercial capacitor, biaxially oriented polypropylene (BOPP), exhibits limited energy storage density primarily due to low dielectric constant, which hinders the advancement of the film capacitor industry. Introducing high-permittivity (high-k) nanofillers into PP matrix to improve polarization is a promising method but poor filler dispersion leads to a remarkable decrease of Eb, while various strategies to enhance dispersion of fillers typically require sophisticated process involving toxic procedure and consuming significant time and cost. Herein, we show that a novel and scalable surface grafting method for high-k fillers can be achieved by a facile and short-period microwave irradiation with the assistance of silane coupling agent (KH560). As a demonstration, the KH560 is effectively grafted onto the surface of barium titanate (BT), achieving a high grafting ratio of 4.91 % at a yield of 85.1 % within a short time (40s). Furthermore, the surface modified BT nanofillers are introduced into PP matrix and then biaxially stretched. The as-prepared film exhibits excellent dispersion and superior compatibility, resulting in a remarkable enhancement of tensile strength (from 82 MPa to 115.4 MPa), breakdown strength (from 200 MV/m to 254 MV/m), and energy density (from 1.49 J/cm3 to 2.21 J/cm3). This work proposes a new strategy for constructing homogeneous polymer-based dielectric film by microwave activating high-k fillers and is crucial for the design of next-generation energy storage devices.
期刊介绍:
Composites Science and Technology publishes refereed original articles on the fundamental and applied science of engineering composites. The focus of this journal is on polymeric matrix composites with reinforcements/fillers ranging from nano- to macro-scale. CSTE encourages manuscripts reporting unique, innovative contributions to the physics, chemistry, materials science and applied mechanics aspects of advanced composites.
Besides traditional fiber reinforced composites, novel composites with significant potential for engineering applications are encouraged.