A porous IPN-structured polyurethane/epoxy grouting material with low viscosity, high strength and low volume shrinkage

IF 7.4 1区 工程技术 Q1 CONSTRUCTION & BUILDING TECHNOLOGY Construction and Building Materials Pub Date : 2024-09-11 DOI:10.1016/j.conbuildmat.2024.138312
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Abstract

Epoxy based grouting materials should concern with low viscosity, high strength, rapid curing, and low shrinkage. A polyurethane/epoxy grouting material was prepared. Through formula design, its initial viscosity was reduced to below 200 mPa·s. The morphology observation confirmed its porous and IPN structure. Compared with pure EP, its tensile strength, compressive strength, and impact strength were increased by 87 %, 20 %, and 50 %, respectively, as well as the volume shrinkage was significantly reduced. The inherent strength of PU/epoxy resin grouting materials was significantly higher than that of concrete, even in humid environments, their bond strength was 3.26 MPa. The theoretical grout flow rate and diffusion radius at different stages of the grouting process were also determined, which achieved an excellent on-site grouting effect.

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低粘度、高强度、低体积收缩的多孔 IPN 结构聚氨酯/环氧灌浆材料
环氧基灌浆材料应具有低粘度、高强度、快速固化和低收缩的特点。我们制备了一种聚氨酯/环氧灌浆材料。通过配方设计,其初始粘度降至 200 mPa-s 以下。形态观察证实了其多孔和 IPN 结构。与纯 EP 相比,其拉伸强度、压缩强度和冲击强度分别提高了 87%、20% 和 50%,体积收缩率也显著降低。聚氨酯/环氧树脂灌浆材料的固有强度明显高于混凝土,即使在潮湿环境中,其粘结强度也达到了 3.26 兆帕。此外,还测定了灌浆过程中不同阶段的理论灌浆流速和扩散半径,取得了良好的现场灌浆效果。
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来源期刊
Construction and Building Materials
Construction and Building Materials 工程技术-材料科学:综合
CiteScore
13.80
自引率
21.60%
发文量
3632
审稿时长
82 days
期刊介绍: Construction and Building Materials offers an international platform for sharing innovative and original research and development in the realm of construction and building materials, along with their practical applications in new projects and repair practices. The journal publishes a diverse array of pioneering research and application papers, detailing laboratory investigations and, to a limited extent, numerical analyses or reports on full-scale projects. Multi-part papers are discouraged. Additionally, Construction and Building Materials features comprehensive case studies and insightful review articles that contribute to new insights in the field. Our focus is on papers related to construction materials, excluding those on structural engineering, geotechnics, and unbound highway layers. Covered materials and technologies encompass cement, concrete reinforcement, bricks and mortars, additives, corrosion technology, ceramics, timber, steel, polymers, glass fibers, recycled materials, bamboo, rammed earth, non-conventional building materials, bituminous materials, and applications in railway materials.
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