Effect of Multiple Thermal Cycles on Microstructure and Mechanical Properties of Cu Modified Ti64 Thin Wall Fabricated by Wire-Arc Directed Energy Deposition

IF 2.9 2区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Acta Metallurgica Sinica-English Letters Pub Date : 2024-08-14 DOI:10.1007/s40195-024-01756-3
Zidong Lin, Xuefeng Zhao, Wei Ya, Yan Li, Zhen Sun, Shiwei Han, Xiaoyang Peng, Xinghua Yu
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Abstract

This study investigated the effect of thermal cycles on Cu-modified Ti64 thin-walled components deposited using the wire-arc directed energy deposition (wire-arc DED) process. For the samples before and after experiencing thermal cycles, it was found that both microstructures consisted of prior β, grain boundary α (GB α), and basketweave structures containing α+β lamellae. Thermal cycles realized the refinement of α laths, the coarsening of prior β grains and β laths, while the size and morphology of continuously distributed GB α remained unchanged. The residual β content was increased after thermal cycles. Compared with the heat-treated sample with nanoscale Ti2Cu formed, short residence time in high temperature caused by the rapid cooling rate of thermal cycles restricted Ti2Cu formation. No formation of brittle Ti2Cu means that only grain refinement strengthening and solid-solution strengthening matter. The yield strength increased from 809.9 to 910.85 MPa (12.46% increase). Among them, the main contribution from solid solution strengthening (~ 51 MPa) was due to the elemental redistribution effect between α and β phases caused by thermal cycles through quantitative analysis. The ultimate tensile strength increased from 918.5 to 974.22 MPa (6.1% increase), while fracture elongation increased from 6.78 to 10.66% (57.23% increase). Grain refinement of α laths, the promoted α′ martensite decomposition, decreased aspect ratio, decreased Schmid factor, and local misorientation change of α laths are the main factors in improved ductility. Additionally, although the fracture modes of the samples in the top and middle regions are both brittle–ductile mixed fracture mode, the thermal cycles still contributed to an improvement in tensile ductility.

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多次热循环对线弧定向能沉积铜改性 Ti64 薄壁微观结构和力学性能的影响
本研究探讨了热循环对使用线弧定向能沉积(wire-arc DED)工艺沉积的铜改性 Ti64 薄壁元件的影响。对于经历热循环前后的样品,研究发现两种微观结构都由先前的 β、晶界 α(GB α)和包含 α+β 片层的篮织结构组成。热循环实现了 α 薄片的细化、先前的 β 晶粒和 β 薄片的粗化,而连续分布的 GB α 的尺寸和形态保持不变。经过热循环后,残余 β 含量有所增加。与已形成纳米级 Ti2Cu 的热处理样品相比,热循环的快速冷却速度导致的高温停留时间短限制了 Ti2Cu 的形成。没有形成脆性 Ti2Cu 意味着只有晶粒细化强化和固溶强化。屈服强度从 809.9 MPa 提高到 910.85 MPa(提高了 12.46%)。通过定量分析,其中固溶强化的主要贡献(约 51 MPa)是由于热循环引起的 α 和 β 相之间的元素再分布效应。极限抗拉强度从 918.5 MPa 增加到 974.22 MPa(增加了 6.1%),断裂伸长率从 6.78% 增加到 10.66%(增加了 57.23%)。α板条的晶粒细化、α′马氏体分解的促进、纵横比的降低、施密德因子的降低以及α板条局部取向错误的改变是延展性提高的主要因素。此外,虽然样品在顶部和中部区域的断裂模式都是脆-韧性混合断裂模式,但热循环仍有助于改善拉伸延性。
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来源期刊
Acta Metallurgica Sinica-English Letters
Acta Metallurgica Sinica-English Letters METALLURGY & METALLURGICAL ENGINEERING-
CiteScore
6.60
自引率
14.30%
发文量
122
审稿时长
2 months
期刊介绍: This international journal presents compact reports of significant, original and timely research reflecting progress in metallurgy, materials science and engineering, including materials physics, physical metallurgy, and process metallurgy.
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